Miller Axcess 450 Manual - Official Welding Guide from Miller Electric

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OM-210 540S

2007−10

Processes

MIG (GMAW) Welding

Pulsed MIG (GMAW-P)

Flux Cored (FCAW) Welding

Automatic Welding

Description

Automatic Welding Interface And

Arc Welding Power Source

™

Auto-Axcess 450

File: Advanced Manufacturing Systems

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Miller Electric Auto-Axcess 450 manual OM-210 540S, Processes, Description, File Advanced Manufacturing Systems, 2007−10

Contents

Processes OM-210 540SDescription File Advanced Manufacturing Systems From Miller to You Table of Contents Troubleshooting − Troubleshooting Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burns ARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyes Fire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injury California Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical Devices UNE Décharge Électrique peut entraîner la mort Symboles utilisés LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser LES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-210 540 Specifications − InstallationDimensions And Weight 17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mm Volt-Ampere Curves Duty Cycle And Overheating100% Duty Cycle At 450 Amperes Overheating Selecting a Location Connection DiagramDo not stack units. Beware of tipping Positive + Weld Cable Rear Panel Receptacles And Supplementary Protectors Incorrect Installation Connecting To Weld Terminals Selecting Weld Cable Sizes Function Socket Socket Information Peripheral Receptacle Functions Motor Control Receptacle Functions Hz Three Phase Input Voltage Electrical Service Guide230 400 460 575 136 263 228 356 Welding Power Source Input Power Connections Connecting Input PowerDisconnect Device Input Power Connections Touch Sensor Operation Remote Program SettingRemote Program Select Program No Output a Output B Output C Operational Terms − Operation Weld StartCrater Postflow Front Panel Controls See Section Wire Type LEDProcess LED Gas Type LED STL Robot Abbreviations Front Panel SwitchesManufacturer Robot Abbreviation Xxxx Robot Type Schedule Robot Calibration Mode100 IPM 1000 IPM Actual Motoman Welder Condition File Robot Auto-Calibration Sample ProgramsSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For ABB Robot Sample Auto-Calibration Routine For Fanuc RobotWeld Data Pulse Reset ModeMild Steel Accu-pulse Routine Maintenance − MaintenanceBlowing Out Inside Of Unit Shock Hazard from testing − Safety Precautions for ServicingServicing Hazards Exploding Parts can cause injury California Proposition 65 Warnings Set Value Mode − Troubleshooting Diagnostics Indicates a CRC PCM bus error Command errorIndicates a UIM Indicates RMD demo is done Indicates a trigger closed error Indicates a contactor on error Removing Cover and Measuring Input Capacitor Voltage Diagnostic LED’s On Process Control Module PC4 Process Control Module PC4 Diagnostic LED’sProcess Control Module PC4 Status Diagnosis Diagnostic LED’s On Wire Feed Module PC6 Diagnostic LED’s On User Interface Module PC7 User Interface Module PC7 Diagnostic LED’s LED33 Automation Interface Module PC9 Diagnostic LED’sLED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal off from relay K6 for no arc detected Input signal on from relay K6 for arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energized Module Status LED’s Network And Module Status LED’s Network Status LED’sRed Circuit board is operating normally Trouble Remedy Troubleshooting OM-210 540 Circuit Diagram For Welding Power Source Part 1 − Electrical Diagrams 207 903-G Part 1 Circuit Diagram For Welding Power Source Part 2 207 903-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B 16 − Fig − Parts List Windtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly -1Item Front Panel Assembly Dia Part Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s