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Auto-Axcess 450
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Circuit Diagram For Welding Power Source Part 2
Models:
Auto-Axcess 450
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Troubleshooting
Specification
Install
Parts list
Connection Diagram
Indicates a CRC PCM bus error
Symbol Usage
Welding Wire can cause injury
Maintenance
Reset Mode
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Figure
8-2.
Circuit Diagram For Welding Power Source (Part 2 Of 2)
OM-210
540 Page 50
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Contents
Description
OM-210 540S
Processes
File Advanced Manufacturing Systems
From Miller to You
Table of Contents
− Troubleshooting
Troubleshooting
Electric Shock can kill
Symbol Usage
Arc Welding Hazards
HOT Parts can cause severe burns
Welding can cause fire or explosion
Fumes and Gases can be hazardous
ARC Rays can burn eyes and skin
Flying Metal or Dirt can injure eyes
Falling Unit can cause injury
Welding Wire can cause injury
Fire or Explosion hazard
Moving Parts can cause injury
EMF Information
Principal Safety Standards
California Proposition 65 Warnings
About Implanted Medical Devices
Symboles utilisés
UNE Décharge Électrique peut entraîner la mort
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in cendie ou une explosion
Risque D’INCENDIE OU D’EXPLO
LE Bruit peut endommager l’ouïe
LES Bouteilles peuvent exploser si elles sont endommagées
LA Chute DE L’APPAREIL peut blesser
Proposition californienne 65 Avertissements
LES Fils DE Soudage peuvent provoquer des blessures
LE Soudage À L’ARC risque de provoquer des interférences
Principales normes de sécurité
Information EMF
En ce qui concerne les implants médicaux
OM-210 540
Dimensions And Weight
− Installation
Specifications
17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mm
100% Duty Cycle At 450 Amperes
Duty Cycle And Overheating
Volt-Ampere Curves
Overheating
Do not stack units. Beware of tipping
Connection Diagram
Selecting a Location
Positive + Weld Cable
Rear Panel Receptacles And Supplementary Protectors
Connecting To Weld Terminals
Incorrect Installation
Selecting Weld Cable Sizes
Peripheral Receptacle Functions
Function Socket Socket Information
Motor Control Receptacle Functions
230 400 460 575
Electrical Service Guide
Hz Three Phase Input Voltage
136 263 228 356
Connecting Input Power
Welding Power Source Input Power Connections
Disconnect Device Input Power Connections
Remote Program Select
Remote Program Setting
Touch Sensor Operation
Program No Output a Output B Output C
− Operation
Operational Terms
Crater
Start
Weld
Postflow
Process LED
Wire Type LED
Front Panel Controls See Section
Gas Type LED
STL
Manufacturer Robot Abbreviation
Front Panel Switches
Robot Abbreviations
Xxxx Robot Type
Robot Calibration Mode
Schedule
100 IPM 1000 IPM
Robot Auto-Calibration Sample Programs
Actual Motoman Welder Condition File
Sample Auto-Calibration Routine For Motoman Robot
Sample Auto-Calibration Routine For Fanuc Robot
Sample Auto-Calibration Routine For ABB Robot
Weld Data
Mild Steel
Reset Mode
Pulse
Accu-pulse
− Maintenance
Routine Maintenance
Blowing Out Inside Of Unit
Servicing Hazards
− Safety Precautions for Servicing
Shock Hazard from testing
Exploding Parts can cause injury
California Proposition 65 Warnings
− Troubleshooting
Set Value Mode
Diagnostics
Indicates a UIM
Command error
Indicates a CRC PCM bus error
Indicates RMD demo is done
Indicates a contactor on error
Indicates a trigger closed error
Removing Cover and Measuring Input Capacitor Voltage
Process Control Module PC4
Process Control Module PC4 Diagnostic LED’s
Diagnostic LED’s On Process Control Module PC4
Status Diagnosis
Diagnostic LED’s On Wire Feed Module PC6
User Interface Module PC7 Diagnostic LED’s
Diagnostic LED’s On User Interface Module PC7
Automation Interface Module PC9 Diagnostic LED’s
LED33
LED32
Diagnostic LED’s On Automation Interface Module PC9
Input signal on for aux. relay energized
Input signal on from relay K6 for arc detected
Input signal off from relay K6 for no arc detected
Input signal off for aux. relay energized
Red
Network And Module Status LED’s Network Status LED’s
Module Status LED’s
Circuit board is operating normally
Troubleshooting
Trouble Remedy
OM-210 540
− Electrical Diagrams
Circuit Diagram For Welding Power Source Part 1
207 903-G Part 1
Circuit Diagram For Welding Power Source Part 2
207 903-G Part 2
Circuit Diagram For 72 Pin Robot Interface
219 266-C
Circuit Diagram For Peripheral/Motor Interface
219 267-B
− Parts List
16 − Fig
Windtunnel Assembly LH And RH
Windtunnel Assembly LH And RH -1Item
Top Tray Assembly
Rear Panel Assembly
Front Panel Assembly
Front Panel Assembly -1Item
Dia Part
Service
Your distributor also gives
Support
For assistance in filing or settling claims, contact
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
Your distributor and/or equipment manufacturer’s
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