3-3. Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or duty cycle before welding.

NOTICE − Exceeding duty cycle can damage unit and void warranty.

100% Duty Cycle At 450 Amperes

60% Duty Cycle At 580 Amperes

Continuous Welding

6 Minutes Welding

4 Minutes Resting

Overheating

 

 

 

0

A/V

 

15

 

 

 

OR

 

Minutes

Reduce Duty Cycle

 

 

duty1 4/95 − 220 485-A

3-4.

Volt-Ampere Curves

 

 

 

 

 

 

 

 

 

 

 

 

CV MODE

 

 

 

Volt-ampere curves show minimum

 

 

 

 

 

 

 

 

and

maximum

voltage

and

 

80

 

 

 

 

 

 

amperage output

capabilities of

 

 

 

 

 

 

 

unit. Curves of other settings fall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

between curves shown.

 

 

70

 

 

 

 

 

 

. This volt-ampere curve

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

represents the dynamic output

 

 

 

 

 

 

 

 

of the unit with a static load.

VOLTAGE

50

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

0

100

200

300

400

500

600

700

 

 

 

 

 

 

 

AMPERAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

va_curve1 4/95 − 220 486-A

OM-210 540 Page 12

 

 

 

 

 

 

 

 

 

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Miller Electric Auto-Axcess 450 manual Duty Cycle And Overheating, Volt-Ampere Curves, 100% Duty Cycle At 450 Amperes