Manuals
/
Miller Electric
/
Power Tools
/
Welder
Miller Electric
Auto-Axcess 450
manual
207 903-G Part 1
Models:
Auto-Axcess 450
1
53
68
68
Download
68 pages
62.2 Kb
50
51
52
53
54
55
56
57
<
>
Troubleshooting
Specifications
Install
Parts list
Connection Diagram
Indicates a CRC PCM bus error
Symbol Usage
Welding Wire can cause injury
Maintenance
Reset Mode
Page 53
Image 53
207
903-G
(Part 1 Of 2)
OM-210
540 Page 49
Page 52
Page 54
Page 53
Image 53
Page 52
Page 54
Contents
Processes
OM-210 540S
Description
File Advanced Manufacturing Systems
From Miller to You
Table of Contents
Troubleshooting
− Troubleshooting
Arc Welding Hazards
Symbol Usage
Electric Shock can kill
HOT Parts can cause severe burns
ARC Rays can burn eyes and skin
Fumes and Gases can be hazardous
Welding can cause fire or explosion
Flying Metal or Dirt can injure eyes
Fire or Explosion hazard
Welding Wire can cause injury
Falling Unit can cause injury
Moving Parts can cause injury
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Implanted Medical Devices
UNE Décharge Électrique peut entraîner la mort
Symboles utilisés
LE Soudage peut provoquer un in cendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LES Bouteilles peuvent exploser si elles sont endommagées
LE Bruit peut endommager l’ouïe
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
LE Soudage À L’ARC risque de provoquer des interférences
Proposition californienne 65 Avertissements
LES Fils DE Soudage peuvent provoquer des blessures
En ce qui concerne les implants médicaux
Principales normes de sécurité
Information EMF
OM-210 540
Specifications
− Installation
Dimensions And Weight
17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mm
Volt-Ampere Curves
Duty Cycle And Overheating
100% Duty Cycle At 450 Amperes
Overheating
Selecting a Location
Connection Diagram
Do not stack units. Beware of tipping
Positive + Weld Cable
Rear Panel Receptacles And Supplementary Protectors
Incorrect Installation
Connecting To Weld Terminals
Selecting Weld Cable Sizes
Function Socket Socket Information
Peripheral Receptacle Functions
Motor Control Receptacle Functions
Hz Three Phase Input Voltage
Electrical Service Guide
230 400 460 575
136 263 228 356
Disconnect Device Input Power Connections
Connecting Input Power
Welding Power Source Input Power Connections
Touch Sensor Operation
Remote Program Setting
Remote Program Select
Program No Output a Output B Output C
Operational Terms
− Operation
Weld
Start
Crater
Postflow
Front Panel Controls See Section
Wire Type LED
Process LED
Gas Type LED
STL
Robot Abbreviations
Front Panel Switches
Manufacturer Robot Abbreviation
Xxxx Robot Type
100 IPM 1000 IPM
Robot Calibration Mode
Schedule
Sample Auto-Calibration Routine For Motoman Robot
Robot Auto-Calibration Sample Programs
Actual Motoman Welder Condition File
Weld Data
Sample Auto-Calibration Routine For Fanuc Robot
Sample Auto-Calibration Routine For ABB Robot
Pulse
Reset Mode
Mild Steel
Accu-pulse
Blowing Out Inside Of Unit
− Maintenance
Routine Maintenance
Shock Hazard from testing
− Safety Precautions for Servicing
Servicing Hazards
Exploding Parts can cause injury
California Proposition 65 Warnings
Set Value Mode
− Troubleshooting
Diagnostics
Indicates a CRC PCM bus error
Command error
Indicates a UIM
Indicates RMD demo is done
Indicates a trigger closed error
Indicates a contactor on error
Removing Cover and Measuring Input Capacitor Voltage
Diagnostic LED’s On Process Control Module PC4
Process Control Module PC4 Diagnostic LED’s
Process Control Module PC4
Status Diagnosis
Diagnostic LED’s On Wire Feed Module PC6
Diagnostic LED’s On User Interface Module PC7
User Interface Module PC7 Diagnostic LED’s
LED32
Automation Interface Module PC9 Diagnostic LED’s
LED33
Diagnostic LED’s On Automation Interface Module PC9
Input signal off from relay K6 for no arc detected
Input signal on from relay K6 for arc detected
Input signal on for aux. relay energized
Input signal off for aux. relay energized
Module Status LED’s
Network And Module Status LED’s Network Status LED’s
Red
Circuit board is operating normally
Trouble Remedy
Troubleshooting
OM-210 540
Circuit Diagram For Welding Power Source Part 1
− Electrical Diagrams
207 903-G Part 1
Circuit Diagram For Welding Power Source Part 2
207 903-G Part 2
Circuit Diagram For 72 Pin Robot Interface
219 266-C
Circuit Diagram For Peripheral/Motor Interface
219 267-B
16 − Fig
− Parts List
Windtunnel Assembly LH And RH
Windtunnel Assembly LH And RH -1Item
Top Tray Assembly
Rear Panel Assembly
Front Panel Assembly -1Item
Front Panel Assembly
Dia Part
Support
Service
Your distributor also gives
Miller Electric Mfg. Co
To locate a Distributor or Service Agency visit
For assistance in filing or settling claims, contact
Your distributor and/or equipment manufacturer’s
Top
Page
Image
Contents