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Miller Electric
Auto-Axcess 450
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OM-210 540 Page 47
Notes
Contents
Main
Auto-Axcess 450
From Miller to You
Page
TABLE OF CONTENTS
SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING
1-1. Symbol Usage
.
1-2. Arc Welding Hazards
ELECTRIC SHOCK can kill.
ARC RAYS can burn eyes and skin.
WELDING can cause fire or explosion.
FLYING M E TAL o r DIRT can injure eyes.
BUILDUP OF GAS can injure or kill.
MAGNETIC FIELDS can affect Implanted Medical Devices.
1-3. Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard.
FALLING UNIT can cause injury.
OVERUSE can cause OVERHEATING
FLYING SPARKS can cause injury.
1-4. California Proposition 65 Warnings
1-5. Principal Safety Standards
1-6. EMF Information
SECTION 2
2-1. Symboles utiliss
.
2-2. Dange rs relatifs au soudage larc
UNE DCHARGE LECTRIQUE peut entraner la mort.
DES PICES CHAUDES peuvent provoquer des brlures graves.
t
tre
LES FUMES ET LES GAZ peuvent
dangereux.
2-3.
e
Risque DINCENDIE OU DEXPLO- SION.
LA CHUTE DE LAPPAREIL peut blesser.
LEMPLOI EXCESSIF peut SUR- CHAUFFER LQUIPEMENT.
2-4. Proposition californienne 65 Avertissements
2-5. Principales normes de scurit
2-6. Information EMF
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OM-210 540 Page 11
SECTION 3 INSTALLATION
A
. 3-1. Specifications
3-2. Dimensions And Weight
Hole Layout Dimensions
3-3. Duty Cycle And Overheating
A/V
CV MODE
3-4. Volt-Ampere Curves
.
3-5. Selecting A Location
!
3-6. Connection Diagram
!
.
3-7. Rear Panel Receptacles And Supplementary Protectors
3-8. Connecting To Weld Terminals
!
.
3-9. Selecting Weld Cable Sizes*
!
)
*
.
3-10. Peripheral Receptacle Functions
3-11. Motor Control Receptacle Functions
3-12. Electrical Service Guide
.
3-13. Connecting Input Power
WARNING
3
!
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SECTION 4 OPERATION
4-1. Operational Terms
The following is a list of terms and their definitions as they apply to this interface unit:
4-1 . Operational Terms (Continued)
4-2. Front Panel Controls (See Section 4-3 )
Program
.
Setup Arc Control
Adjust
4-3. Front Panel Controls - Continued (See Section 4-2)
.
4-4. Front Panel Switches
4-5. Robot Calibration Mode
XXXX
.
4-6. Robot Auto-Calibration Sample Programs .
Page
4-7. Reset Mode
.
NO
YES
CYCL PWR
.
SECTION 5 MAINTENANCE
5-1. Routine Maintenance
!
5-2. Blowing Out Inside Of Unit
!
SECTION 6 SAFETY PRECAUTIONS FOR SERVICING
6-1. Symbol Usage
.
6-2. Servicing Hazards
ELECTRIC SHOCK can kill.
6-3. California Proposition 65 Warnings
6-4. EMF Information
SECTION 7 TROUBLESHOOTING
7-1. Set Value Mode
Setup Arc Control
Adjust
7-2. Diagnostics
TACH
STRT
LINE
TEMP
STUK
WELD WAIT
MOTR COM
WFS
PLS WAIT
LOW
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7-3. Removing Cover and Measuring Input Capacitor Voltage
!
7-4. Process Control Module PC4 Diagnostic LEDs
7-5. Diagnostic LEDs On Process Control Module PC4
7-6. Wire Feed Module PC6 Diagnostic LEDs And Dip Switch Settings
7-7. Diagnostic LEDs On Wire Feed Module PC6
7-8. User Interface Module PC7 Diagnostic LEDs
7-9. Diagnostic LEDs On User Interface Module PC7
7-10. Automation Interface Module PC9 Diagnostic LEDs
7-11. Diagnostic LEDs On Automation Interface Module PC9
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7-12. Network And Module Status LEDs
7-13. Troubleshooting
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SECTION 9 PARTS LIST
Figure 9-1. Main Assembly
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Warranty Questions?
Call 1-800-4-A-MILLER for your local Miller distributor.
Effective January 1, 2007 (Equipment with a serial number preface of LH or newer)
Please complete and retain with your personal records.
For Service
Always provide Model Name and Serial/Style Number.
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Owners Record