Contents
Operation Maintenance
Read these carefully
Contents
General Information
Literature change
About this manual
Unit Nameplate
CVHF091NAL00ACU2758W7E8TB
C0000000K01G14C10W1A03B1
Commonly Used Acronyms
Control Optional Packages
Overview
Cvhf
General Information
General Information
Cooling Cycle
Cvhf Compressor
CVHE, Cvhg pressure enthalpy curve
Cvhf pressure enthalpy curve
TechView Chiller Service Tool
DynaView Human Interface
CVHE, CVHF, and Cvhg sequence of operation running
General Information
Surface Temperatures
Oil and Refrigeration Pump
Oil refrigerant pump
Base Loading Control Algorithm
20 100 percent RLA
General Information
Ice Machine Control
Free Cooling Cycle
Free Cooling Frcl
Hot Gas Bypass
Hot Water control
Heat Recovery Cycle
Auxiliary Condensers
Unit Control Panel UCP
Control Panel Devices and Unit Mounted Devices
Unit Control Panel UCP
Variable water flow through the evaporator
User-defined language support
Operator Interface
DynaView main processor
Operator Interface
Chiller Stop Prevention/Inhibit Feature
How It Works
Top Level Mode Description
System Reset
Minsec
Reference
Main Screen
Diagnostic Screen
Back button provides navigation back to the chiller screen
Operator Interface
Reports Evaporator Report items Units
Condenser Report Items Units
Compressor Report Items Units
Motor Report Items Units
RPM
Purge Report Items Units
Historic Diagnostics Log
Ashrae Chiller Log Units
RLA
PPM
Chilled Water Setpoint
Feature Settings
Mode Overrides
Description Units Default Monitor Value
Chiller
Description Units Default
Display Settings
Purge
Operator Interface
Operator Interface
Operator Interface
Operator Interface
Operator Interface
Interprocessor Communication
Inter Processor Communications IPC3
IPC3 Definitions Bus Management
Binding
Control panel components layout and approximate dimensions
Control System Components
Control System Components
Control Panel Devices
Machine Shutdown Manual Reset MMR
Head Relief Request Output
Compressor Running Relay
Opst
Refrigerant Monitor Input 1A17
Exop
Frcl Free Cooling Option
Hgbp Hot Gas Bypass Option
Trmm TRM4 Tracer Comm 4 interface
Cdrp Condenser Refrigerant Pressure Output
Temperature based
Condenser Pressure Output
Pressure based
Refrigerant Differential Pressure Indication Output
Gbas Generic Building Automation System
Gbas
Percent RLA Output
Module Characteristics
External Chilled Water Setpoint Ecws
External Current Limit Setpoint
Wpsr WFC Water Pressure Sensing Option
1A8, 1A9, 1A11, 1A12 Quad Relay Output Status
1A13, 1A18, 1A19, 1A20 Dual Binary input module
1A14 Communication interface Module
Comm +
Recommended Length to Run external Output signals
1A15, 1A16, 1A17, 1A21 Dual Analog Input/output Module
Analog Input
Unit mounted devices
Control Sequence of Operation
Electrical Sequence
UCP and Wye-Delta Starter Control Circuits
Delay time 200 msec. Opens 2K1
Control Sequence of Operation
Test and start timing sequence
AFD
Momentary Power Loss MPL Protection
Machine Protection Adaptive Control
Current Overload Protection
Overload trip time versus percent RLA
Phase Loss Protection
Current Limit Protection
Reverse Rotation Protection
Differential to Start or Stop
SoftLoading
Minimum and Maximum Capacity Limit
Leaving Water Temperature Cutout
Evaporator Limit
Low Refrigerant Temperature Cutout
Main Processor Software Revision 6.0 and higher
Cutout strategy
Evaporator Variable Flow Compensation
Condenser Limit
Restart Inhibit Start to Start Time Setting
Restart Inhibit
Restart Inhibit Free Starts
Clear Restart Inhibit
High Vacuum Lockout
Oil Temperature Control
Controls Chilled Water Reset CWR
Outdoor Air Temperature
Maximum Reset
Return Water
Values for start reset types
Degrees of Reset
Constant Return
Equation
Reset Ratio
Outdoor air temperature versus degrees of reset
Reset function for return CWR
Reset Ratio = 50%
Return CWR
Unit Start-Up Procedures
Unit Startup
Daily Unit Start-Up
Before changeover to heating mode
Live Electrical Components
Toxic Hazards
Seasonal Unit Start-Up
Unit Shutdown Procedures
Unit Shutdown
Oil Pump Heater Operation
Seasonal Unit Shutdown
Periodic Maintenance
Daily Maintenance and Checks
Moisture Contamination
Record Keeping Forms
Weekly Maintenance
Normal Chiller Operating Characteristics
Hazardous Voltage w/ Capacitors
Every 3 Months
Off-Season Maintenance
Annual Maintenance
Oil Maintenance
Oil Change Procedure
Heater Damage
Compressor Oil Change on
Oil Filter Replacement
Replacing Oil Filter
Maintenance
Oil Supply System Problems
Other Maintenance Requirements
Lubrication
Do not Leave Grease Fittings Installed
Front View with Refrigerant Pump
Contains Refrigerant
Refrigerant Charge
Recovery and Recycle Connections
Leak Testing
Cleaning the Condenser
Proper Water Treatment
Cleaning the Evaporator
Control Settings Adjustments
Unit Corrosion Damage
Purge System
Unit Preparation
Hazardous Voltage w/ Capacitors
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108
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