Contents
Operation Maintenance
Read these carefully
Contents
Literature change
General Information
About this manual
Unit Nameplate
C0000000K01G14C10W1A03B1
CVHF091NAL00ACU2758W7E8TB
Control Optional Packages
Commonly Used Acronyms
Cvhf
Overview
General Information
General Information
Cvhf Compressor
Cooling Cycle
CVHE, Cvhg pressure enthalpy curve
Cvhf pressure enthalpy curve
DynaView Human Interface
TechView Chiller Service Tool
CVHE, CVHF, and Cvhg sequence of operation running
General Information
Oil and Refrigeration Pump
Surface Temperatures
Oil refrigerant pump
20 100 percent RLA
Base Loading Control Algorithm
General Information
Ice Machine Control
Free Cooling Cycle
Free Cooling Frcl
Hot Gas Bypass
Hot Water control
Auxiliary Condensers
Heat Recovery Cycle
Control Panel Devices and Unit Mounted Devices
Unit Control Panel UCP
Unit Control Panel UCP
User-defined language support
Variable water flow through the evaporator
DynaView main processor
Operator Interface
Operator Interface
How It Works
Chiller Stop Prevention/Inhibit Feature
Top Level Mode Description
Minsec
System Reset
Reference
Main Screen
Diagnostic Screen
Back button provides navigation back to the chiller screen
Operator Interface
Condenser Report Items Units
Reports Evaporator Report items Units
Motor Report Items Units
Compressor Report Items Units
RPM
Purge Report Items Units
Ashrae Chiller Log Units
Historic Diagnostics Log
RLA
PPM
Chilled Water Setpoint
Mode Overrides
Feature Settings
Description Units Default Monitor Value
Chiller
Display Settings
Description Units Default
Purge
Operator Interface
Operator Interface
Operator Interface
Operator Interface
Operator Interface
Inter Processor Communications IPC3
Interprocessor Communication
IPC3 Definitions Bus Management
Binding
Control System Components
Control panel components layout and approximate dimensions
Control System Components
Control Panel Devices
Head Relief Request Output
Machine Shutdown Manual Reset MMR
Compressor Running Relay
Opst
Exop
Refrigerant Monitor Input 1A17
Hgbp Hot Gas Bypass Option
Frcl Free Cooling Option
Trmm TRM4 Tracer Comm 4 interface
Cdrp Condenser Refrigerant Pressure Output
Condenser Pressure Output
Temperature based
Pressure based
Refrigerant Differential Pressure Indication Output
Gbas
Gbas Generic Building Automation System
Percent RLA Output
External Chilled Water Setpoint Ecws
Module Characteristics
External Current Limit Setpoint
Wpsr WFC Water Pressure Sensing Option
1A13, 1A18, 1A19, 1A20 Dual Binary input module
1A8, 1A9, 1A11, 1A12 Quad Relay Output Status
1A14 Communication interface Module
Comm +
1A15, 1A16, 1A17, 1A21 Dual Analog Input/output Module
Recommended Length to Run external Output signals
Analog Input
Unit mounted devices
Electrical Sequence
Control Sequence of Operation
UCP and Wye-Delta Starter Control Circuits
Delay time 200 msec. Opens 2K1
Control Sequence of Operation
Test and start timing sequence
AFD
Machine Protection Adaptive Control
Momentary Power Loss MPL Protection
Overload trip time versus percent RLA
Current Overload Protection
Current Limit Protection
Phase Loss Protection
Reverse Rotation Protection
SoftLoading
Differential to Start or Stop
Minimum and Maximum Capacity Limit
Evaporator Limit
Leaving Water Temperature Cutout
Main Processor Software Revision 6.0 and higher
Low Refrigerant Temperature Cutout
Cutout strategy
Condenser Limit
Evaporator Variable Flow Compensation
Restart Inhibit
Restart Inhibit Start to Start Time Setting
Restart Inhibit Free Starts
Clear Restart Inhibit
High Vacuum Lockout
Oil Temperature Control
Outdoor Air Temperature
Controls Chilled Water Reset CWR
Maximum Reset
Return Water
Degrees of Reset
Values for start reset types
Constant Return
Equation
Outdoor air temperature versus degrees of reset
Reset Ratio
Reset function for return CWR
Reset Ratio = 50%
Return CWR
Unit Startup
Unit Start-Up Procedures
Daily Unit Start-Up
Live Electrical Components
Before changeover to heating mode
Toxic Hazards
Seasonal Unit Start-Up
Unit Shutdown
Unit Shutdown Procedures
Oil Pump Heater Operation
Seasonal Unit Shutdown
Daily Maintenance and Checks
Periodic Maintenance
Moisture Contamination
Record Keeping Forms
Normal Chiller Operating Characteristics
Weekly Maintenance
Hazardous Voltage w/ Capacitors
Every 3 Months
Annual Maintenance
Off-Season Maintenance
Oil Change Procedure
Oil Maintenance
Heater Damage
Compressor Oil Change on
Replacing Oil Filter
Oil Filter Replacement
Oil Supply System Problems
Maintenance
Other Maintenance Requirements
Lubrication
Front View with Refrigerant Pump
Do not Leave Grease Fittings Installed
Refrigerant Charge
Contains Refrigerant
Leak Testing
Recovery and Recycle Connections
Cleaning the Condenser
Proper Water Treatment
Control Settings Adjustments
Cleaning the Evaporator
Unit Corrosion Damage
Unit Preparation
Purge System
Hazardous Voltage w/ Capacitors
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101
102
103
104
105
106
107
108
109
110
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Trane