Trane CVHE-SVU01E-ENX39640712050 manual Maintenance, Oil Supply System Problems, Lubrication

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Maintenance

Other Maintenance

Requirements

Compressors using new seal technology will not use O-rings. The O-ring has been replaced by Loctite 515 applied at a minimum film thickness of .010 applied across the width of the flange. The current jack bolt holes remain for disassembly.

CAUTION

Oil Supply System

Problems!

Plugging of oil supply system could lead to bearing failure. Failure to use care could result in Loctite getting into the chiller which may cause problems with the Oil supply system and eductor system.

[ ] Inspect the condenser tubes for fouling; clean if necessary.

WARNING

Hazardous Voltage w/ Capacitors!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors. Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury. Note: For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN or PROD-SVB06A-FR

[ ] Measure the compressor motor winding resistance to ground; a qualified service technician should conduct this check to ensure that the findings are properly interpreted.

Contact a qualified service organization to leak-test the chiller; this procedure is especially important if the system requires frequent purging.

[ ] Use a nondestructive tube test to inspect the condenser and evaporator tubes at 3-year intervals.

Note: It may be desirable to perform tube tests on these components at more frequent intervals, depending upon chiller application. This is especially true of critical process equipment.

[ ] Depending on chiller duty, contact a qualified service organization to determine when to conduct a complete examination of the unit to discern the condition of the compressor and internal components.

Note: (a) Chronic air leaks, which can cause acidic conditions in the compressor oil and result in premature bearing wear; and, (b) Evaporator or condenser water tube leaks. Water mixed with the compressor oil can result in bearing pitting, corrosion, or excessive wear.

[ ] Submit a sample of the compressor oil to a Trane qualified laboratory for comprehensive analysis on an annual basis; this analysis determines system moisture content, acid level and wear metal content of the oil, and can be used as a diagnostic tool.

Lubrication

The only CVHE, CVHF and CVHG chiller component that requires periodic lubrication is the external vane linkage assembly and Rotary oil valve.

Lubricate the vane linkage shaft bearings and rod end bearings as needed with a few drops of light- weight machine oil.

The CenTraVac inlet guide vane tang operators should be serviced annually with R123 compatible grease. Use only Rheolube 734A, available from Trane as LUB00033 (16oz. standard grease gun cartridge) or LUB00063 (3oz. mini grease gun cartridge)

To service the 1st stage tang operator of all units except CVHF extended capacity chillers with 1470 or 1720 compressors.

1.The chiller must be off.

2.Carefully remove any insulation that may have been placed over the two lubrication ports of the tang operator base. This insulation will need to be replaced after the service is complete.

3.Note the position of the tang operator arm, note the placement of spacing washers etc., then disconnect the linkage rod from the tang operator arm. Manually move the tang operator arm and note the amount of effort required to operate the assembly.

4.Loosen but DO NOT REMOVE the 1/16" NPT lubrication port plug that is highest on the assembly.

5.Loosen and remove the remaining lower 1/16" NPT plug.

6.Using a grease gun with an appropriate fitting, insert ONLY Rheolube grease into the open port until clean grease is seen to appear around the threads of the plug in the opposite port.

7.Tighten the plug that was loosened in step 4. Tighten the plug to hand tight plus 1/4 to 1/2 turn.

8.Remove the grease fitting, if used.

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Contents Operation Maintenance Read these carefully Contents Literature change General InformationAbout this manual Unit NameplateC0000000K01G14C10W1A03B1 CVHF091NAL00ACU2758W7E8TBControl Optional Packages Commonly Used AcronymsCvhf OverviewGeneral Information General Information Cvhf Compressor Cooling CycleCVHE, Cvhg pressure enthalpy curve Cvhf pressure enthalpy curve DynaView Human Interface TechView Chiller Service ToolCVHE, CVHF, and Cvhg sequence of operation running General Information Oil and Refrigeration Pump Surface TemperaturesOil refrigerant pump 20 100 percent RLA Base Loading Control AlgorithmGeneral Information Ice Machine Control Free Cooling Cycle Free Cooling Frcl Hot Gas Bypass Hot Water control Auxiliary Condensers Heat Recovery CycleUnit Control Panel UCP Control Panel Devices and Unit Mounted DevicesUnit Control Panel UCP User-defined language support Variable water flow through the evaporatorDynaView main processor Operator InterfaceOperator Interface How It Works Chiller Stop Prevention/Inhibit FeatureTop Level Mode Description Minsec System ResetReference Main Screen Diagnostic Screen Back button provides navigation back to the chiller screen Operator Interface Condenser Report Items Units Reports Evaporator Report items UnitsMotor Report Items Units Compressor Report Items UnitsRPM Purge Report Items UnitsAshrae Chiller Log Units Historic Diagnostics LogRLA PPMChilled Water Setpoint Mode Overrides Feature SettingsDescription Units Default Monitor Value ChillerDescription Units Default Display SettingsPurge Operator Interface Operator Interface Operator Interface Operator Interface Operator Interface Inter Processor Communications IPC3 Interprocessor CommunicationIPC3 Definitions Bus Management BindingControl System Components Control panel components layout and approximate dimensionsControl System Components Control Panel Devices Head Relief Request Output Machine Shutdown Manual Reset MMRCompressor Running Relay OpstExop Refrigerant Monitor Input 1A17Hgbp Hot Gas Bypass Option Frcl Free Cooling OptionTrmm TRM4 Tracer Comm 4 interface Cdrp Condenser Refrigerant Pressure OutputTemperature based Condenser Pressure OutputPressure based Refrigerant Differential Pressure Indication Output Gbas Generic Building Automation System GbasPercent RLA Output External Chilled Water Setpoint Ecws Module CharacteristicsExternal Current Limit Setpoint Wpsr WFC Water Pressure Sensing Option1A13, 1A18, 1A19, 1A20 Dual Binary input module 1A8, 1A9, 1A11, 1A12 Quad Relay Output Status1A14 Communication interface Module Comm +Recommended Length to Run external Output signals 1A15, 1A16, 1A17, 1A21 Dual Analog Input/output ModuleAnalog Input Unit mounted devices Control Sequence of Operation Electrical SequenceUCP and Wye-Delta Starter Control Circuits Delay time 200 msec. Opens 2K1 Control Sequence of Operation Test and start timing sequence AFD Machine Protection Adaptive Control Momentary Power Loss MPL ProtectionOverload trip time versus percent RLA Current Overload ProtectionPhase Loss Protection Current Limit ProtectionReverse Rotation Protection Differential to Start or Stop SoftLoadingMinimum and Maximum Capacity Limit Evaporator Limit Leaving Water Temperature CutoutMain Processor Software Revision 6.0 and higher Low Refrigerant Temperature CutoutCutout strategy Condenser Limit Evaporator Variable Flow CompensationRestart Inhibit Restart Inhibit Start to Start Time SettingRestart Inhibit Free Starts Clear Restart InhibitHigh Vacuum Lockout Oil Temperature Control Outdoor Air Temperature Controls Chilled Water Reset CWRMaximum Reset Return WaterDegrees of Reset Values for start reset typesConstant Return EquationOutdoor air temperature versus degrees of reset Reset RatioReset function for return CWR Reset Ratio = 50% Return CWR Unit Start-Up Procedures Unit StartupDaily Unit Start-Up Live Electrical Components Before changeover to heating modeToxic Hazards Seasonal Unit Start-UpUnit Shutdown Unit Shutdown ProceduresOil Pump Heater Operation Seasonal Unit ShutdownDaily Maintenance and Checks Periodic MaintenanceMoisture Contamination Record Keeping FormsNormal Chiller Operating Characteristics Weekly MaintenanceHazardous Voltage w/ Capacitors Every 3 MonthsAnnual Maintenance Off-Season MaintenanceOil Change Procedure Oil MaintenanceHeater Damage Compressor Oil Change onReplacing Oil Filter Oil Filter ReplacementOil Supply System Problems MaintenanceOther Maintenance Requirements LubricationFront View with Refrigerant Pump Do not Leave Grease Fittings InstalledRefrigerant Charge Contains RefrigerantLeak Testing Recovery and Recycle ConnectionsCleaning the Condenser Proper Water TreatmentCleaning the Evaporator Control Settings AdjustmentsUnit Corrosion Damage Unit Preparation Purge SystemHazardous Voltage w/ Capacitors 100 101 102 103 104 105 106 107 108 109 110 111 Trane

CVHE-SVU01E-ENX39640712050 specifications

The Trane CVHE-SVU01E-ENX39640712050 is a high-efficiency centrifugal chiller designed for commercial and industrial applications. This state-of-the-art unit is engineered to provide reliable cooling performance, energy efficiency, and optimized operational flexibility. It is particularly suitable for large-scale facilities that require significant cooling capacity and robust performance under varying load conditions.

One of the most notable features of the CVHE-SVU01E series is its advanced variable speed drive technology. This technology enables the chiller to adjust its speed according to the cooling demands of the facility, resulting in substantial energy savings. By operating at optimal speeds, this unit reduces power consumption and enhances overall efficiency. This is noteworthy in the context of rising energy costs and increasing sustainability demands across various industries.

Moreover, the CVHE-SVU01E is equipped with Trane’s proprietary Compliant Scroll compressor technology. This innovative compressor design minimizes mechanical losses and increases the efficiency of the chiller system. Additionally, the compressor is specifically designed to handle varying refrigerant flow rates, allowing the chiller to maintain performance even when faced with fluctuating conditions.

Another significant characteristic of this chiller model is its use of environmentally friendly refrigerants, aligning with global regulations aimed at reducing greenhouse gas emissions. This commitment to sustainability ensures that the CVHE-SVU01E not only provides excellent cooling performance but also adheres to contemporary environmental standards.

The unit utilizes an advanced control system that simplifies operation and enhances troubleshooting capabilities. The intuitive interface allows facility managers to monitor performance metrics, optimize operation schedules, and conduct remote diagnostics, significantly reducing costly downtime and maintenance efforts.

Furthermore, the compact and modular design of the CVHE-SVU01E makes it easy to install in various settings. Its durability is ensured through the use of high-quality materials and components, designed to withstand the rigors of demanding environments. With reduced maintenance requirements, facility operators can focus on core business functions without frequent interruptions.

In summary, the Trane CVHE-SVU01E-ENX39640712050 combines cutting-edge technologies and features to deliver exceptional performance, efficiency, and reliability in commercial cooling applications. Its advanced design contributes to reduced energy costs, minimal environmental impact, and greater operational flexibility, making it an excellent choice for organizations seeking sustainable and efficient cooling solutions.
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