Greenheck Fan PVE-55 manual Installation Stages, Lifting with a Crane, Lifting with a Forklift

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Installation Stages

Once the PVe Heat Recovery Ventilator is delivered to the jobsite, the actual installation occurs in several distinct stages.

1.Installation location must be carefully considered. Service clearances needed for later maintenance of the unit must be taken into consideration, access to Return Air and Discharge Air ducting must be anticipated. And structural support

of the unit must be taken into consideration. See appropriate sections of this manual for further information. If electric wiring is going to be brought into the cabinet from beneath (recommended), preparations for that step must be taken during the planning stage. If possible, a GKD curb should be installed prior to installation of roofing materials so that flashing can be run up the sides of the curb.

2.Hoisting the cabinet can be accomplished with either a crane or a fork lift. If a forklift is used, the forks must extend all the way through the cabinet and project from the far side. The forks should be padded with a layer of ¼-inch thick plywood or other suitable material. If a forklift is used, the cabinet cannot be lowered directly onto the GKD curb unit because the forks will be in the way. It will be necessary to set the unit onto appropriate dunnage for final lowering after the forks are removed.

If a crane is used, hoisting points are provided at each corner of the cabinet. Small, padded hooks must be inserted into the hoisting points. There is very little internal clearance inside the cabinet base and the use of large lifting hooks will either dig into the cabinet structure or else interfere with the seating of the cabinet on the GKD curb.

2. Physical installation of the unit should be

completed prior to installation of electrical wiring.

Condensate drains should be connected and if

necessary, heat strips installed on the drains to

prevent freezing of the traps. A final check should

be made to ensure that the unit has been installed

level by using the bottom of the cabinet as a

reference, not the top (the cabinet roof is sloped

Lifting

Forklift lifting

points

Crane hoisting points (typical)

Lifting with a Crane

1.Before lifting, be sure that all shipping material has been removed from unit.

2.To assist in determining rigging requirements, weights are shown below.

3.Unit must be lifted by simultaneously hoisting at all four corner lifting points provided on base structure, ensuring proper load distribution and support at each corner.

4.Rigger to use suitable mating hardware to attach to unit corner lifting points.

5.Spreader bar(s) must

span the unit to prevent damage to the cabinet by the lift cables.

6. Always test-lift the unit to check for proper balance and rigging before hoisting to desired location.

7.Never lift units by weatherhoods.

8.Never lift units in windy conditions.

9.Preparation of curb and roof openings should be completed prior to lifting the unit and setting on the curb.

to the rear). Ensure that all ductwork has been

properly and permanently assembled.

3. Prior to wiring the unit, installer should verify that

all optional accessories are accounted for. Verify

that electric components such as motors are rated

properly for the voltage actually being used. Note

that some of the illustrations and pictures used in

this manual show the use of three phase power

and if the user actually has single phase power,

The weights shown are a worst case scenario based on the sheet metal and component weights for the unit. These weights include sheet metal weights added together with the largest motors, blowers and accessories for the units.

Unit Weights (lbs.)

Model

Approx.

Weight

 

 

 

PVe-20

1300

 

 

PVe-35

1600

 

 

PVe-45

2100

 

 

PVe-55

2700

 

 

there will be minor variations present. The unit

should be wired according to the supplied wiring

diagrams and Best Practices. Careful testing

and balancing of the power source should be

accomplished at this time.

4Model PVe Heat Recovery Unit

Lifting with a Forklift

Unit base rail includes forklift lifting locations. Use weights shown to determine forklift size requirements.

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Contents General Safety Information Models PVe-20 PVe-35 PVe-45 PVe-55Inspection and Maintenance during Storage ReceivingUnpacking HandlingTable of Contents Supplemental Installation Operation and Maintenance ManualsInstallation Basic OperationInstallation Stages LiftingLifting with a Crane Lifting with a ForkliftService Clearances Roof Curb and Rail MountingRoof Curb Mounting Curb Dimensions and WeightsDuctwork Connections Access Panel Description and Location Rail Mounting / LayoutDimensional Data Drain TrapElectrical Information Typical Control Center Components Electric Heater Application/OperationOptional Accessories Frost Control Application/OperationEconomizer Application/Operation Timed Exhaust frost controlFactory Set Points Variable Frequency Drives for Energy Recovery BlowersDrive Operation Modulating Control for FAN Speed Typical Wiring Diagram Service Outlet Dirty Filter SensorCO2 Sensor Vapor Tight LightsRemote Control Panel and Wiring Schematics Indicator Lights powered by the ER UnitDay Timer or On/Off Switch Hand/Off/Auto SwitchSensors Mounted by Factory Drawing Terminal Strip LabelsPre Start-Up Checklist check as items are Start-Up ChecklistStart-Up General Start-Up InformationOptional Accessories Checklist Optional Accessories sectionEconomizer Application / Operation section Variable Frequency Drives sectionUnit Start-Up Vibration Maintenance Overview Routine Maintenance LubricationDampers Fan BeltsExternal Filter Maintenance Internal Filter MaintenanceDoor Seal Maintenance Fan Wheel & FastenersParts List Sequence of Operation Other AccessoriesBasic Unit Summer OperationTroubleshooting Airflow Test and Balance ReportDesign Airflow Measured AirflowTroubleshooting Unit Symptom Possible Cause Corrective ActionTroubleshooting Unit Maintenance Log Maintenance Log Maintenance Log Warranty