Cleveland Range KET-3-T manual Diagnostic Guide, Possible Causes

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DIAGNOSTIC GUIDE

This section contains servicing information intended for use by Authorized Service Personnel. NOTE 1: If Fault Isolation Procedure is required, be sure to start at step #1.

NOTE 2: On table type kettles the entire control mounting panel may be removed from kettle control housing for easier troubleshooting and parts replacement.

A/ Problem: Kettle is not heating at all. (Kettle must be on and temperature control set.)

Possible Causes

1.No incoming power.

2.Kettle is tilted.

3.Low water condition.

4.Defective ON/OFF switch.

5.Defective 12 VDC relay.

6.Defective safety thermostat. 10. Defective thermistor.

7.

Defective contactor/s.

11.

Defective 240/16 VAC

8.

Defective potentiometer

 

transformer.

 

(temperature control).

12.

Defective control box.

9.

Defective low water level

13.

Defective elements.

 

probe.

 

 

Fault Isolation Procedure

Step Test

1.Is there proper incoming voltage at terminal block?

2.Is the red LED illuminated?

3.Is the green LED illuminated?

4.Do both contactors energize?

5.Measure continuity across safety thermostat. Is it an open circuit?

6.Is there 120 VAC present across the coils of the contactors?

7.Remove wire from low water level probe and ground it to the body of the kettle. Do the contactors now energize?

8.Is there 16 VAC present at output of 16 VAC transformer?

Result

Remedy

Yes

Go to step #2.

No

Correct external power supply problem.

Yes

Follow Reservoir Fill Procedure (page

 

18). If this does not correct the

 

problem, go to Problem D.

No

Go to step #3.

Yes

Go to step #4.

No

Go to step #7.

Yes

Check contactor contacts for pitting. Voltage

 

across contactor terminals while in a closed

 

position indicates a poor contact. Replace

 

contactor/s as necessary. Check elements

 

for short at ground or an open circuit. If

 

element/s are defective contact the factory.

 

Elements are not field replaceable.

No

Go to step #5.

Yes

Replace defective safety thermostat.

No

Go to step #6.

Yes

Replace defective contactor/s.

No

Go to step #6.

Yes

Clean or replace defective low water

 

level probe. Replace defective red LED.

No

Go to step #8.

Yes

Go to step #9.

No

Replace defective 240/16 VAC transformer.

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Contents Operators Manual Table of Contents General InstallationInstallation InspectionWire Connection AssemblyElectrical Cleaning Installation ChecksWater Operating Instructions Item # Description FunctionOperating the Kettle Approximate Boiling TimesCare and Cleaning Cleaning InstructionsMarine Lock Recommended Cleaners for Specific Situations Job Cleaning Agent CommentsFaucet Assembly Service PartsWarranty Kettle Bottom & Side Item no DescriptionCord & Plug Option Item no Description QTYConsole Components & Marine Lock Item no Description QTY Tilting Gearbox Assembly Gallon Kettle onlyElectrical Panel Maintenance Inspection and Maintenance Check ListBearing Lubricating Procedure Calibrating Procedure Pressure Relief Valve Periodic Testing ProcedureReservoir Fill Procedures Kettle Venting InstructionsRepairing Leaks in Steam Jacketed Kettle Fittings Vacuum Leak Test ProcedureMarine Lock Testing Procedure Diagnostic Guide Possible CausesPossible Causes Still exists, replace defective control box Wiring Diagram Gallon Symbol Legend page 1 Symbol Legend page 2