DIAGNOSTIC GUIDE
This section contains servicing information intended for use by Authorized Service Personnel. NOTE 1: If Fault Isolation Procedure is required, be sure to start at step #1.
NOTE 2: On table type kettles the entire control mounting panel may be removed from kettle control housing for easier troubleshooting and parts replacement.
A/ Problem: Kettle is not heating at all. (Kettle must be on and temperature control set.)
Possible Causes
1.No incoming power.
2.Kettle is tilted.
3.Low water condition.
4.Defective ON/OFF switch.
5.Defective 12 VDC relay.
6.Defective safety thermostat. 10. Defective thermistor.
7. | Defective contactor/s. | 11. | Defective 240/16 VAC |
8. | Defective potentiometer |
| transformer. |
| (temperature control). | 12. | Defective control box. |
9. | Defective low water level | 13. | Defective elements. |
| probe. |
|
|
Fault Isolation Procedure
Step Test
1.Is there proper incoming voltage at terminal block?
2.Is the red LED illuminated?
3.Is the green LED illuminated?
4.Do both contactors energize?
5.Measure continuity across safety thermostat. Is it an open circuit?
6.Is there 120 VAC present across the coils of the contactors?
7.Remove wire from low water level probe and ground it to the body of the kettle. Do the contactors now energize?
8.Is there 16 VAC present at output of 16 VAC transformer?
Result | Remedy |
Yes | Go to step #2. |
No | Correct external power supply problem. |
Yes | Follow Reservoir Fill Procedure (page |
| 18). If this does not correct the |
| problem, go to Problem D. |
No | Go to step #3. |
Yes | Go to step #4. |
No | Go to step #7. |
Yes | Check contactor contacts for pitting. Voltage |
| across contactor terminals while in a closed |
| position indicates a poor contact. Replace |
| contactor/s as necessary. Check elements |
| for short at ground or an open circuit. If |
| element/s are defective contact the factory. |
| Elements are not field replaceable. |
No | Go to step #5. |
Yes | Replace defective safety thermostat. |
No | Go to step #6. |
Yes | Replace defective contactor/s. |
No | Go to step #6. |
Yes | Clean or replace defective low water |
| level probe. Replace defective red LED. |
No | Go to step #8. |
Yes | Go to step #9. |
No | Replace defective 240/16 VAC transformer. |
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