Cleveland Range KET-3-T manual Possible Causes

Page 23

9.Measure continuity of ON/OFF switch/ temperature control. Is it operating properly?

10.Unplug control box and measure the resistance across potentiometer. Is it approximately 0 ohms at maximum setting and 50,000 ohms at minimum?

11.Remove edge connector from control box. While kettle is cold or thermistor is removed and allowed to cool, measure the resistance between edge connector’s pins #2 and #7. Is it approximately 100,00 ohms?

Yes

Go to step #10.

No

Replace defective ON/OFF switch/

 

temperature control.

Yes

Go to step #11.

No

Replace defective potentiometer

 

(ON/OFF switch/temperature control)

Yes

Spray contact cleaner on control box

 

terminals and edge connector. Try box

 

again, if the problem still exists, replace

 

defective control box.

No

Replace defective thermistor.

B/ Problem: Kettle heats too slowly or not hot enough. (Note: normal max. operating pressure with an empty kettle is 30-35 psi.)

Possible Causes

 

 

 

 

1.

Air in jacket requires

3.

Defective potentiometer

5.

Defective contactor/s.

 

venting.

 

(temperature control).

6.

Defective control box.

2.

Defective safety thermostat.

4.

Defective thermistor.

7.

Defective elements/s.

Fault Isolation Procedure

Step Test

1.In a cold state, does the pressure gauge read in the green zone?

2.Do the contactors shut off too early? (before reaching normal maximum operating pressure.)

3.Does the green LED remain illuminated after the contactors shut off?

4.Unplug control box and measure the resistance across potentiometer (temperature control). Is it approximately 0 ohms at maximum and 50,000 ohms at minimum setting?

Result

Remedy

Yes

Go to step #2.

No

There is air present in the jacket of the

 

kettle. Follow Kettle Venting Procedure

 

(page 18). If constant venting is required,

 

there is a leak that should be corrected.

Yes

Go to step #3.

No

Check contactor contacts for pitting.

 

Voltage across terminal of contactor

 

while energized signifies a poor

 

contact. Replace contactor/s as

 

necessary. Check elements for short to

 

ground or open circuit. If elements are

 

defective, contact the factory. Elements

 

are not field replaceable.

Yes

Replace defective safety thermostat.

No

Go to step #4.

Yes

Go to step #5.

No

Replace defective thermistor.

Yes

Go to step #6.

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Contents Operators Manual Table of Contents Inspection InstallationInstallation GeneralElectrical AssemblyWire Connection Water Installation ChecksCleaning Item # Description Function Operating InstructionsApproximate Boiling Times Operating the KettleMarine Lock Cleaning InstructionsCare and Cleaning Job Cleaning Agent Comments Recommended Cleaners for Specific SituationsWarranty Service PartsFaucet Assembly Item no Description Kettle Bottom & SideItem no Description QTY Cord & Plug OptionConsole Components & Marine Lock Item no Description QTY Gallon Kettle only Tilting Gearbox AssemblyElectrical Panel Inspection and Maintenance Check List MaintenanceBearing Lubricating Procedure Pressure Relief Valve Periodic Testing Procedure Calibrating ProcedureKettle Venting Instructions Reservoir Fill ProceduresMarine Lock Testing Procedure Vacuum Leak Test ProcedureRepairing Leaks in Steam Jacketed Kettle Fittings Possible Causes Diagnostic GuidePossible Causes Still exists, replace defective control box Wiring Diagram Gallon Symbol Legend page 1 Symbol Legend page 2