Carrier 30GN040-420 operating instructions Subfunction. Groups

Page 54

If oil pressure differential is less than set point for more than 2 minutes at start-up, or more than one minute during normal operation, affected circuit shuts down without going through pumpout process. Reset is manual with LOCAL/ ENABLE-STOP-CCN switch, and start-up follows normal sequence. Factory con®gured differential oil pressure is 6 psig.

Possible causes of fault are faulty compressor, expansion valve, crankcase heater or transducer, refrigerant over- charge, insufficient oil charge, or tripped circuit breaker.

Code 42 Cooler freeze protection (alarm)

If cooler entering or leaving water temperature is below 34° F (1.1° C) for water or more than 8° F (4.4° C) below set point for brine, unit shuts down without pumpout. Chilled water pump continues to run if controlled by chiller con- trols. Reset is automatic when leaving ¯uid temperature reaches 6° F (3° C) above set point, providing there has been no prior occurrence of this fault the same day. If fault has occurred previously the same day, reset is manual with LOCAL/ ENABLE-STOP-CCN switch.

Possible causes of fault are low ¯uid ¯ow or faulty thermistor.

Code 43 Low ¯uid ¯ow (alarm)

If any compressors are operating and entering ¯uid tem- perature is 3° F (1.7° C) or more below leaving ¯uid tem- perature for more than one minute, unit shuts down without pumpout. Chilled ¯uid pump also shuts down. Reset is manual with LOCAL/ENABLE-STOP-CCN switch, and start-up fol- lows normal sequence.

This is a suitable method for sensing low ¯uid ¯ow be- cause entering ¯uid thermistor is in the cooler shell and re- sponds more quickly to compressor operation than the leav- ing ¯uid thermistor in the leaving water nozzle. Possible causes of fault are faulty chilled ¯uid pump, control or thermistor.

Code 44 Low cooler suction temperature, Circuit A (alert) Code 45 Low cooler suction temperature, Circuit B (alert)

If saturated suction temperature is less than 32 F (0°C) and is 20° F (11° C) for water or 30° F (16° C) for brine or more below leaving ¯uid temperature, mode 14 is dis- played. Unit continues to run, but additional compressors are not allowed to start. If condition persists for more than 10 minutes, fault code is displayed, and unit shuts down with- out pumpout. Reset is manual with LOCAL/ENABLE-STOP- CCN switch, and start-up follows normal sequence.

Possible causes of fault are low refrigerant charge, plugged ®lter drier, or a faulty expansion valve or thermistor.

Code 46 High suction superheat, Circuit A (alert) Code 47 High suction superheat, Circuit B (alert)

If expansion valve is fully open, suction superheat is greater than 75 F (42 C), and saturated evaporator temperature is less than MOP (maximum operating pressure) for more than 5 minutes, unit shuts down after normal pumpout process. Reset is manual with LOCAL/ENABLE-STOP-CCN switch, and start-up follows normal sequence.

Possible causes of fault are low refrigerant charge, plugged ®lter drier, or a faulty expansion valve or thermistor.

Code 48 Low suction superheat, Circuit A (alert) Code 49 Low suction superheat, Circuit B (alert)

If EXV is at minimum position, suction superheat is less than 10° F (5.5° C) or saturated evaporator temperature is greater than MOP (maximum operating pressure) for more than 5 minutes, affected circuit shuts down after going through pumpout process. Reset is manual with LOCAL/ENABLE- STOP-CCN switch, and start-up follows normal sequence.

Possible causes of fault are faulty expansion valve or thermistor.

Code 50 Illegal con®guration (alarm)

This fault indicates a con®guration error. Unit is not al- lowed to start. Check all con®guration data and set points and correct any errors.

Code 51 Initial con®guration required (alarm)

This fault indicates factory con®guration has not been done, and unit is not allowed to start. Refer to unit wiring label diagrams for factory con®guration codes. There are 9 groups of 8-digit numbers that must be entered. The ®rst

7 groups must be entered under

subfunction. Groups

8 and 9 must be entered under

subfunction.

Enter each group, then press the

key. Press the

down arrow after each group to bring up the next

empty screen. Unit should start after factory and ®eld con- ®gurations are correctly entered.

The usual cause of this fault is replacement of the pro- cessor module. Refer to instructions accompanying the re- placement module.

Code 52 Emergency stop by CCN command (alarm).

Unit shuts down immediately without pumpout when this command is received, and goes through normal start-up when command is cancelled.

Code 53 Cooler pump interlock failure Ð Contacts fail to close at start-up (alarm)

If the unit is con®gured for cooler pump control and cooler pump interlock, and the interlock fails to close within one minute of starting the cooler pump, the unit is shut down without pumpout. The cooler pump is also shut down. Reset is manual with the LOCAL/ENABLE-STOP-CCN switch, and start-up follows the normal sequence.

Possible causes are:

1.Interlock switch fails to close within one minute after chilled water pump starts

2.Interlock switch opens during unit operation

3.Interlock voltage is detected, but unit is not con®gured for interlock

4.Interlock voltage is outside its valid range

If any of these conditions occur, all compressors are dis- abled and, if running, shutdown occurs without pumpout. Chilled ¯uid pump also shuts down. Reset is manual, with LOCAL/ENABLE-STOP-CCN switch. Most probable cause of this fault is shutdown or failure of chilled ¯uid pump to start. Other possibilities are improper con®guration or wir- ing errors.

Code 54 Cooler pump interlock failure Ð Contacts open during normal operation (alarm)

If the unit is con®gured for cooler pump control and cooler pump interlock, and the interlock opens during normal op- eration, the unit is shut down without pumpout. The cooler pump is also shut down. Reset is manual with the LOCAL/ ENABLE-STOP-CCN switch, and startup follows the nor- mal sequence.

Possible causes are:

1.Interlock switch fails to close within one minute after chilled water pump starts

2.Interlock switch opens during unit operation

3.Interlock voltage is detected, but unit is not con®gured for interlock

4.Interlock voltage is outside its valid range

If any of these conditions occur, all compressors are dis- abled and, if running, shutdown occurs without pumpout. Chilled ¯uid pump also shuts down. Reset is manual, with

54

Page 53 Page 55
Image 54
Page 53 Page 55
Contents Controls, Operation, Troubleshooting Unit Sizes and Modular Combinations Unit Model Nominal Section a Section BTons Unit 30GN 30GN Control Panel 040-110 Unit Shown Keypad and Display Module Also Called Hsio LOCAL/ENABLE-STOP-CCN Switch Positions and OperationLOCAL/ENABLE StopThermistors Compressor Protection Control Module CpcsThermistor and Transducer Locations Pressure TransducersÐ Capacity Control Steps Loading Sequence a Loading Sequence B Unit ControlSteps Ð Capacity Control Steps, 040-070 Ð Capacity Control Steps, 040-070 A1²**, B1² Displacement Compressors Approx 080, 230B 60 HzA1²,B1² A1²**,B1²Compressors Displacement 090, 245B 60 Hz090, 245B 50 Hz 100, 255B 270B 60 HzUnit Control Loading Sequence a Loading Sequence B 270B 50 Hz110, 290B 315B 60 Hz315B 50 Hz A1*,A2,B1 A1,A2,B1 A1²²,A2,B1,B2 A1*,A2,B1,B2 130 60 Hz 130 50 Hz 150, 230A, 245AA1,kB1 170, 270A 330A/B 60 Hz330A/B,360B 50 Hz 330A/B, 360B 50 Hz A1,B1 Approx 190, 290A, 360A/B390B 60 Hz A1**,B1210, 315A, 390A 420A/B 60 Hz420A/B 50 Hz Head Pressure Control PumpoutCondenser Fan Sequence FAN Arrangement FAN Numbers FAN Contactor Controlled byFunction USE Keys Keypad and Display Module UsageFunctions and Subfunctions Operative USE KeysAccessing Functions and Subfunctions Keypad DirectorySubfunction Keypad Entry Display Comment Stage TemperatureKeypad Directory Status SET PointInputs Subfunction Keypad Entry Display Comment PressureAnalog OutputsSubfunction Keypad Entry Display Comment Compressors Subfunction Keypad Entry Display CommentSubfunction Keypad Entry Display Comment Outputs Unloaders CPA1Keypad Directory Test Keypad Directory Schedule Service Keypad Directory ServiceConfiguration Subfunction Keypad Entry Display Comment FactoryStarts ALARM/ALERTSubfunction Keypad Entry Display Comment RUN Time HISTORY²²Demand SET Points Reset SET PointsSubfunction Keypad Entry Display Comment SET Points Date and TimeExample 1 Ð Reading Alarm Codes Example 2 Ð Reading Current Operating ModesKeypad Display Comments Entry Response Operational and Mode Display Codes Example 3 Ð Using Test Function Reset Set PointsExample 4 Ð Reading and Changing Chilled Fluid Set Point Example 5A Ð External ResetReset Amounts Measurement Method Input Data DescriptionExample 5C Ð Using Return Fluid Temperature Reset Keypad Display Comments Entry ResponseComm Ð Communications Bus PowerSwitch PWRSUB Keypad Display Comment Service FunctionsPassword LoggedonTo Disable Demand Limit Example 8 Ð Setting Time of Day Day of Week4-20 mA Demand Limiting Adjustable Field Congurations Factory Conguration KeystrokesProgramming Period Example 9 Ð Using the Schedule FunctionKeypad Display Comment Entry Keypad Display Comment Entry Programming PeriodExample 10 Ð Holiday Schedule Function Enter DisplayTypical Stoppage Faults and Reset Types Stop position. Unit cannot start if these contacts areAlarm and Alert Codes LOCAL/ENABLE-STOP-CCNCpcs FSMWSM Dsio COM, CommDGT HPSComm CGF Subfunction. Groups Electronic Expansion Valve EXV EXV Cable Connections to EXV Driver Module, Dsio EXV Thermistor Replacement T1, T2, T7, T8 Temperature Voltage Resistance Drop Ohms Temperature Voltage Resistance Drop Thermistor and Pressure Transducer Locations Thermistor Locations Circuits a and B, Lead Compressor Only Lead Compressor Transducer and Thermistor Locations Module Address Selector Switch Locations Control ModulesAccessory Unloader Installation Installation 4 In/4 Out Module SIOTroubleshooting Standard and Accessory UnloadersPage Hgbpr Ð Or HGBPR-A²Or HGBPR-B COMCWP Ð Chilled Water Fluid Pump Externally PoweredOutdoor-Air Temperature TB Ð Terminal BlockRemote Alarm InterlocksPage Copyright 1995 Carrier Corporation

30GN040-420 specifications

The Carrier 30GN040-420 is a well-regarded model within the industry of chillers, designed to deliver efficient cooling solutions for a variety of commercial applications. Its compact design and advanced technology make it an ideal choice for businesses looking to optimize their HVAC systems.

One of the standout features of the Carrier 30GN series is its flexibility. This chiller model is available in a range of capacities, specifically from 40 to 420 tons, allowing for customized solutions based on specific cooling demands. Such versatility enables this unit to cater to a broad array of installations, from small commercial spaces to larger industrial facilities.

The Carrier 30GN040-420 utilizes a scroll compressor design, known for its reliability and efficiency. The scroll technology allows for a reduction in the number of moving parts, resulting in lower maintenance costs and increased durability. Additionally, the unit operates with environmentally friendly refrigerants such as R-410A, promoting sustainability without compromising performance.

Energy efficiency is another significant aspect of this model. The 30GN series is designed to provide high energy efficiency ratios (EER), which translates to lower operational costs for users over the lifespan of the unit. This is particularly beneficial in an era where energy costs are consistently rising.

The advanced controls found within the Carrier 30GN040-420 further enhance its performance and ease of use. The unit is equipped with a microprocessor-based control system that allows for precise temperature management while providing valuable diagnostic information. This feature not only improves the overall reliability of the system but also facilitates proactive maintenance, reducing the risk of unscheduled downtime.

Moreover, the design of the Carrier 30GN040-420 emphasizes quiet operation, making it suitable for environments where noise levels must be minimized. This characteristic is critical for applications in hospitals, schools, or office buildings, where a peaceful atmosphere is essential.

In summary, the Carrier 30GN040-420 chiller provides a robust solution for businesses requiring dependable and efficient cooling. Its features, including flexible capacity options, reliable scroll compressors, energy-efficient performance, advanced controls, and quiet operation, position it as a top choice for various commercial and industrial applications. As technology continues to evolve, models such as the 30GN series remain at the forefront, meeting the demands of modern HVAC needs while ensuring sustainability and efficiency.
Top Page Image Contents