Carrier 30GN040-420 operating instructions Troubleshooting, Standard and Accessory Unloaders

Page 66

Table 19 Ð Troubleshooting

SYMPTOMS

 

CAUSE

 

 

 

 

 

REMEDY

COMPRESSOR DOES

 

Power line open

 

 

 

 

 

Reset circuit breaker.

NOT RUN

 

Control fuse open

 

 

 

 

Check control circuit for ground or short.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace fuse.

 

 

High-Pressure Switch (HPS)

 

Move LOCAL/ENABLE-STOP-CCN switch to STOP

 

 

tripped

 

 

 

 

 

position then back to RUN or CCN position.

 

 

Tripped power breaker

 

 

 

Check the controls. Find cause of trip

 

 

 

 

 

 

 

 

 

and reset breaker.

 

 

Loose terminal connection

 

 

 

Check connections.

 

 

Improperly wired controls

 

 

 

Check wiring and rewire.

 

 

Low line voltage

 

 

 

 

 

Check line voltage. Determine location

 

 

 

 

 

 

 

 

 

of voltage drop and remedy de®ciency.

 

 

Compressor motor defective

 

Check motor winding for open or short.

 

 

 

 

 

 

 

 

 

Replace compressor if necessary.

 

 

Seized compressor

 

 

 

 

Replace compressor.

COMPRESSOR CYCLES OFF

 

Loss of charge

 

 

 

 

 

Repair leak and recharge.

ON LOW PRESSURE

 

Bad transducer

 

 

 

 

 

Replace transducer.

 

 

 

 

 

 

 

 

 

Low refrigerant charge

 

 

 

Add refrigerant.

COMPRESSOR SHUTS DOWN

 

High-pressure control erratic in action

 

Replace control.

ON HIGH PRESSURE

 

Compressor discharge valve partially closed

 

Open valve or replace if defective.

CONTROL

 

 

 

Condenser fan(s) not operating

 

Check wiring. Repair or replace motor(s)

 

 

 

 

 

 

 

 

 

 

 

 

if defective.

 

 

Condenser coil plugged or dirty

 

Clean coil.

UNIT OPERATES LONG OR

 

Low refrigerant charge

 

 

 

Add refrigerant.

CONTINUOUSLY

 

Control contacts fused

 

 

 

Replace control.

 

 

 

 

 

 

 

Partially plugged or plugged expansion

 

Clean or replace.

 

 

valve or ®lter driver

 

 

 

 

 

 

 

 

Defective insulation

 

 

 

 

Replace or repair.

 

 

Service load

 

 

 

 

 

Keep doors and windows closed.

 

 

Inefficient compressor

 

 

 

Check valves. Replace if necessary.

SYSTEM NOISES

 

Piping vibration

 

 

 

 

 

Support piping as required.

 

 

Expansion valve hissing

 

 

 

Add refrigerant.

 

 

 

 

 

 

 

 

 

Check for plugged liquid line ®lter drier.

 

 

Compressor noisy

 

 

 

 

Check valve plates for valve noise.

 

 

 

 

 

 

 

 

 

Replace compressor (worn bearings).

 

 

 

 

 

 

 

 

 

Check for loose compressor holddown bolts.

COMPRESSOR LOSES OIL

 

Leak in system

 

 

 

 

 

Repair leak.

 

 

Mechanical damage (blown piston or

 

Repair damage or replace compressor.

 

 

broken discharge valve)

 

 

 

 

 

 

 

 

Crankcase heaters not energized

 

Replace heaters, check wiring and

 

 

during shutdown

 

 

 

 

 

crankcase heater relay contacts.

FROSTED SUCTION LINE

 

Expansion valve admitting either too

 

Check cooler and compressor thermistors.

 

 

much or too little refrigerant

 

Test EXV.

HOT LIQUID LINE

 

Shortage of refrigerant due to leak

 

Repair leak and recharge.

FROSTED LIQUID LINE

 

Shutoff valve partially closed or restricted

 

Open valve or remove restriction.

COMPRESSOR DOES NOT

 

Burned out coil

 

 

 

 

 

Replace coil.

UNLOAD

 

Defective capacity control valve

 

Replace valve.

 

 

 

 

 

Miswired solenoid

 

 

 

 

Rewire correctly.

 

 

Weak, broken, or wrong valve body spring

 

Replace spring

COMPRESSOR DOES NOT

 

Miswired solenoid

 

 

 

 

Rewire correctly.

LOAD

 

Defective capacity control valve

 

Replace valve.

 

 

 

 

 

Plugged strainer (high side)

 

Clean or replace strainer.

 

 

Stuck or damaged unloader piston or

 

Clean or replace the necessary parts.

 

 

piston ring(s)

 

 

 

 

 

 

 

 

EXV Ð Electronic Expansion Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 20 Ð Standard and Accessory Unloaders

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO. OF ACCESSORY

 

 

UNIT

 

NO. OF STANDARD

 

UNLOADERS

 

 

 

 

UNLOADER(s)

 

PERMITTED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Circuit A

Circuit B

 

 

 

30GN040-070

 

 

 

1

 

1

 

1 or 2

 

 

30GN080-170*

 

 

 

2

 

1

 

1

 

 

 

30GN190-210*

 

 

 

0

 

1

 

1

 

*And associated modular units.

66

Image 66
Contents Controls, Operation, Troubleshooting Unit Sizes and Modular Combinations Unit Model Nominal Section a Section BTons Unit 30GN 30GN Control Panel 040-110 Unit Shown Keypad and Display Module Also Called Hsio LOCAL/ENABLE-STOP-CCN Switch Positions and OperationLOCAL/ENABLE StopThermistors Compressor Protection Control Module CpcsThermistor and Transducer Locations Pressure TransducersÐ Capacity Control Steps Loading Sequence a Loading Sequence B Unit ControlSteps Ð Capacity Control Steps, 040-070 Ð Capacity Control Steps, 040-070 A1²**, B1² Displacement Compressors Approx 080, 230B 60 HzA1²,B1² A1²**,B1²Compressors Displacement 090, 245B 60 Hz090, 245B 50 Hz 100, 255B 270B 60 HzUnit Control Loading Sequence a Loading Sequence B 270B 50 Hz110, 290B 315B 60 Hz315B 50 Hz A1*,A2,B1 A1,A2,B1 A1²²,A2,B1,B2 A1*,A2,B1,B2 130 60 Hz 130 50 Hz 150, 230A, 245AA1,kB1 170, 270A 330A/B 60 Hz330A/B,360B 50 Hz 330A/B, 360B 50 Hz A1,B1 Approx 190, 290A, 360A/B390B 60 Hz A1**,B1210, 315A, 390A 420A/B 60 Hz420A/B 50 Hz Head Pressure Control PumpoutCondenser Fan Sequence FAN Arrangement FAN Numbers FAN Contactor Controlled byFunction USE Keys Keypad and Display Module UsageFunctions and Subfunctions Operative USE KeysAccessing Functions and Subfunctions Keypad DirectorySubfunction Keypad Entry Display Comment Stage TemperatureKeypad Directory Status SET PointInputs Subfunction Keypad Entry Display Comment PressureAnalog OutputsSubfunction Keypad Entry Display Comment Compressors Subfunction Keypad Entry Display CommentSubfunction Keypad Entry Display Comment Outputs Unloaders CPA1Keypad Directory Test Keypad Directory Schedule Service Keypad Directory ServiceConfiguration Subfunction Keypad Entry Display Comment FactoryStarts ALARM/ALERTSubfunction Keypad Entry Display Comment RUN Time HISTORY²²Demand SET Points Reset SET PointsSubfunction Keypad Entry Display Comment SET Points Date and TimeExample 1 Ð Reading Alarm Codes Example 2 Ð Reading Current Operating ModesKeypad Display Comments Entry Response Operational and Mode Display Codes Example 3 Ð Using Test Function Reset Set PointsExample 4 Ð Reading and Changing Chilled Fluid Set Point Example 5A Ð External ResetReset Amounts Measurement Method Input Data DescriptionExample 5C Ð Using Return Fluid Temperature Reset Keypad Display Comments Entry ResponseComm Ð Communications Bus PowerSwitch PWRSUB Keypad Display Comment Service FunctionsPassword LoggedonTo Disable Demand Limit Example 8 Ð Setting Time of Day Day of Week4-20 mA Demand Limiting Adjustable Field Congurations Factory Conguration KeystrokesProgramming Period Example 9 Ð Using the Schedule FunctionKeypad Display Comment Entry Keypad Display Comment Entry Programming PeriodExample 10 Ð Holiday Schedule Function Enter DisplayTypical Stoppage Faults and Reset Types Stop position. Unit cannot start if these contacts areAlarm and Alert Codes LOCAL/ENABLE-STOP-CCNCpcs FSMWSM Dsio COM, CommDGT HPSComm CGF Subfunction. Groups Electronic Expansion Valve EXV EXV Cable Connections to EXV Driver Module, Dsio EXV Thermistor Replacement T1, T2, T7, T8 Temperature Voltage Resistance Drop Ohms Temperature Voltage Resistance Drop Thermistor and Pressure Transducer Locations Thermistor Locations Circuits a and B, Lead Compressor Only Lead Compressor Transducer and Thermistor Locations Module Address Selector Switch Locations Control ModulesAccessory Unloader Installation Installation 4 In/4 Out Module SIOTroubleshooting Standard and Accessory UnloadersPage Hgbpr Ð Or HGBPR-A²Or HGBPR-B COMCWP Ð Chilled Water Fluid Pump Externally PoweredOutdoor-Air Temperature TB Ð Terminal BlockRemote Alarm InterlocksPage Copyright 1995 Carrier Corporation

30GN040-420 specifications

The Carrier 30GN040-420 is a well-regarded model within the industry of chillers, designed to deliver efficient cooling solutions for a variety of commercial applications. Its compact design and advanced technology make it an ideal choice for businesses looking to optimize their HVAC systems.

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