Mitsubishi Electronics A0567659 specifications Preventative Maintenance Schedule

Page 67

Chapter 5: Maintenance

5-1 Preventative Maintenance Schedule

The mechanical design of the blender is very simple and very little maintenance is required. The only moving parts are the metering gates, weigh hopper dump valve and mixer agitator. The checklist below contains a list of items which should be inspected and/or replaced to keep your blender operating at peak efficiency. Perform each inspection at the regular intervals listed below.

System model #

 

 

 

 

 

 

 

 

 

Serial #

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Daily

Date/

Date/

 

Date/

Date/

 

Date/

 

Date/

Date/

Date/

Date/

 

Date/

Date/

Date/

Date/

By

By

 

By

 

By

 

 

By

 

By

By

By

By

 

By

By

By

By

Inspect blender for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

any loose parts-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tighten them

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

immediately.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Verify quality of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

compressed air

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

supply.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Verify mixer door is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

properly latched.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every week

Date/

Date/

 

Date/

Date/

 

Date/

 

Date/

Date/

Date/

Date/

 

Date/

Date/

Date/

Date/

By

By

 

By

 

By

 

 

By

 

By

By

By

By

 

By

By

By

By

Inspect metering

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

gates for proper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check to make

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sure that all hose

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connections are

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

air tight.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every month

Jan

Feb

 

Mar

 

Apr

 

May

Jun

Jul

Aug

 

Sep

 

Oct

 

Nov

 

Dec

Inspect air

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

regulator and air

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

safety circuits, if

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

equipped.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recalibrate blender

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

only If necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Photocopy this page for your maintenance records -

Gravimetric Batch Blenders w/Mitsubishi Control Chapter 5: Maintenance

67

Image 67
Contents Write Down Your Serial Numbers Here For Future Reference Shipping Information Credit Returns Warranty ReturnsTable of Contents Troubleshooting Addendum How to Use This Manual SafetySafety Symbols Used in this Manual Gravimetric Batch Blender Safety Tags Description Wear Safety Glasses and Work Gloves Follow all Safety CodesGeneral Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual AccessoriesCustomer Service Functional DescriptionMechanical Features Typical Features & ComponentsBoth Blender Styles Blender Controller shown with Mitsubishi Touch Screen Controller FeaturesMaterial Supply Hoppers Slide Gate & Auger Blender System Component DescriptionSlide Gate Metering Assemblies Slide Gate Blenders Auger Blenders available with a Choice of Mixers Auger Metering AssembliesTypical Weigh Hopper Weigh HopperHC Mixer Weigh Hopper Discharge ValveMix Chamber Opti-MixerController Pushbutton & Touchscreen Tags Button Function Operator Control PanelTypical Setup Screens Logo Remote Touch Screen OptionsPneumatic Slide Gate Below Mixer Safety Circuit Standards Safety Devices and InterlocksFail Safe Operation Safety Device Lock-OutsTwist Cap Plug Electric Safety Interlock Switch All ModelsRigging and Placing the Unit InstallationMounting Configuration Uncrating the EquipmentMachine Mount Mezzanine Mounted Batch Blender Mezzanine MountTypical Central Blender Layout Floor Mount Central BlenderMechanical Installation Electrical InstallationCustomer-Supplied Components Pneumatic InstallationSet-up Weigh Hopper Installation Slide Gate Models onlyStroke Limiters for Metering Gates Load Cell Mechanical Stop Adjustment Load Cell AdjustmentLogo Final ConnectionsRecipe Entry Formats Controller SetupRecipe Format Menu Quickset Mode Most common in injection molding Percentage Mode Most common in extrusion and blow molding Feeder Metering Order Parts Mode Often used in Compounding ApplicationsSwitching Modes Current Recipe MenuInventory Shutdown Batch Size MenuAutoStart Feature Batch Ready ModeWeigh Every Batch Every Third Batch Every Second BatchEvery Fourth Batch Printer Features Blender Calibration Batch Interval or Timed Interval PrintoutPrint Inventory Display Time and DatePage Why Blender Calibration is Necessary Feeder Calibration Auger Blenders Re-Mix Timer Mix TimerWeigh Hopper Dump Time Weigh Hopper Dump Delay TimeWeigh Hopper Dump Cycle Timed Mixing Option Setting Date & TimeFeeder Alarm Setup & Flags Mixer OptionsMAX Hopper Weight Exceeded Power Interruption Additional settings that usually do not have to be changed Network Communications Baud Rate & I.D. SettingsShutting Down Blender Initial StartupGeneral Operation Quick Start ProcedureOperation Start-upExisting Recipes Display Description LCD Controller Description & OperationRecipe Page Start Slide Gate & Auger Blender Control System Menu StructureRecipe Book Storage Menus Control FunctionsErase Recipe or Entire Book Display Recipe ContentsSave Running Recipe to the Book Load a Saved Recipe from the BookFeeder Clean Out Color Changes Page Standard Run Time Displays Shutting Down the Blender Preventative Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Internal Components of the Control Panel Preventative MaintenanceCorrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerPneumatic System Maintenance Problem Corrective action TroubleshootingIntroduction ±10%. This voltage must remain constant with all the motors Problem Corrective action Warranty will be voided Problem Corrective action Warranty Liabilities WarrantyWarranty Specifications Warranty RestrictionsCustomer Responsibilities Technical SpecificationsAnnex B Information Auger Blender -E Series Specifications Slide Gate Blender -E Series SpecificationsSlide Gate Gravimetric Batch Blending Systems Drawings & DiagramsSpare Parts List Typical Slide Gate Model Assembly OverviewAuger Gravimetric Batch Blending Systems Model 4000Model 002 with Opti-Mixer Model 012 with Rotary HC mixer Model 012 with Opti-MixerModel 012 with Common Feeder Components Model 060 with Rotary HC Mixer Model 060 with OptimixerModel 060 with Common Feeder Components Typical Mixer Section Front Typical Opti-Mixer Front Assembly DetailTypical Mixer Section Rear Typical Opti-Mixer Rear Assembly DetailTypical Mixer Frame Typical Opti-Mixer Frame AssemblyTypical Slide Gate Diamond Gate Assembly Detail Typical Gate AssemblyTypical Supply Hopper Typical Slide Gate-014 Series Hopper Assembly DetailTypical Weigh Hopper & Load Cell Detail Technical Assistance Blender Identification Serial Number TagAddendum Service Supervisor InformationProgrammable Settings Factory Setup Menu Available SelectionsFeed Algorithm Options Screen Advanced Weight Options ScreenMechanical Options Screen Feed Calibration Options ScreenUnits Feeder SetupCustomer Setup Menu Network SetupAlarm Log Alarm SetupMaintenance Password Programmable FeaturesPasswords User Password

A0567659 specifications

Mitsubishi Electronics A0567659 is an advanced display module that embodies the cutting-edge technology and innovation that Mitsubishi is renowned for. Designed primarily for industrial applications, this display module stands out due to its robust performance and exceptional image quality, making it an ideal choice for various sectors including automation, transportation, and manufacturing.

One of the main features of the A0567659 is its high-resolution display capability. With a resolution that provides clear and detailed visuals, users can expect enhanced readability and precision in their data visualization tasks. This is particularly important in industrial environments where the accuracy of information can significantly impact operational efficiency.

The display utilizes advanced LCD technology, ensuring vibrant colors and high contrast ratios that make the content easily viewable under different lighting conditions. The screen's brightness is adjustable, allowing users to customize their visual experience according to the specific needs of their workplace. The durability of the A0567659 is another highlight, as it is built to withstand harsh conditions including extreme temperatures and exposure to dust and moisture. This ruggedness is essential for maintaining long-term performance in demanding environments.

In terms of connectivity, the A0567659 is equipped with multiple interfaces, making it versatile for integration with various systems. Whether it’s connecting to a PLC, computer, or other control devices, users can benefit from seamless communication across their technological ecosystem. This feature underlines Mitsubishi's focus on facilitating smooth integration within existing infrastructures.

Another significant characteristic is its energy efficiency. The A0567659 is designed to consume less power while delivering high performance, aligning with the growing trend of sustainable technology solutions. This aspect not only helps in reducing operational costs but also makes it an environmentally friendly choice for businesses looking to minimize their carbon footprint.

Furthermore, Mitsubishi Electronics places a strong emphasis on user-friendliness. The display module is designed with an intuitive interface that simplifies the operation for users at all skill levels. This ease of use, combined with thorough documentation and support, ensures that users can harness the full potential of the A0567659 without extensive training or technical expertise.

In conclusion, the Mitsubishi Electronics A0567659 is a powerful display module characterized by its high-resolution display, durability, versatile connectivity, and energy efficiency. It represents a robust solution for industries that demand reliable and high-quality visual communication tools.