Mitsubishi Electronics A0567659 ±10%. This voltage must remain constant with all the motors

Page 72

 

Problem

 

Corrective action

 

 

 

Normal after a software upgrade. Follow on-screen instructions.

 

 

 

Check the input power. Verify that 110 volts (or 220 volts) are

 

 

 

±10%. This voltage must remain constant with all the motors

 

 

 

starting and stopping. Insure that the blender is on a “clean” circuit

 

 

 

that does not have other equipment on it. If the power is known to

 

 

 

be intermittent and have problems, set up the unit to run in

 

 

 

“AutoStart” mode. See the factory setup sheet at the end of this

 

 

 

manual. In this mode, if a short power interruption occurs, the

 

PLC Module Loaded

 

blender will automatically restart.

 

 

 

 

 

Check the power supply. Make sure that it has +5 VDC output to

 

 

 

 

 

 

the CPU board. Adjust to +5 VDC, ±0.1 volt.

 

 

 

 

 

 

 

Check the display ribbon cable connection to the CPU board and

 

 

 

the display. See the electrical chapter for more information.

 

 

 

 

 

 

 

Check the contrast adjustment located on the display board.

 

 

 

 

 

 

 

Check keyboard ribbon cable connections.

 

 

 

Check the CPU board for “lockup”. To do so, reset the CPU board

 

 

 

by cycling the power off and on at the motor control panel.

 

 

 

 

 

 

 

Check batch weight setting in the recipe menu. See the setup

 

 

 

chapter for more information.

 

 

 

 

 

 

 

Check the load cells and weigh hopper mounting for binding, etc.

 

 

 

 

 

Weigh hopper occasionally

 

Check to see that a pellet has not lodged under a load cell.

 

 

 

 

overfills.

 

Check the ingredient supply hoppers to verify proper ventilation. If

 

 

 

a vacuum receiver has a leaking flapper valve and the supply

 

 

 

hopper is not vented, the blender computer can learn inaccurately

 

 

 

and cause an overfill condition on the next few cycles.

 

 

 

 

 

 

 

Check the load cell connections to the panel.

 

 

 

 

 

 

 

Check the mix timer setting. This problem is normally due to over

 

 

 

mixing. See the mix timer section in the setup chapter. Reduce the

 

Material tends to separate in the

 

time until the problem is corrected.

 

mixing chamber.

 

Check the mixer drive to ensure that the agitator is turning

 

 

 

properly.

 

 

 

Check the high level switch in the mixer to lower the level slightly.

 

 

 

 

 

Material sticks to the flapper of

 

Increase the Dump Cycles setting in Mixer and Dump Setup.

 

the weigh hopper and is not

 

 

dumped.

 

 

 

 

 

 

 

Too much material remains in

 

Increase the Mixer Dump Time in Mixer and Dump Setup.

 

the mixer.

 

 

 

 

 

 

 

 

 

The material is not being mixed

 

Increase the Mixing Time in Mixer and Dump Setup. Actually if

 

 

you over mix material, you can have the same problem. If you

 

thoroughly.

 

have the blender set for “Continuous Mixing” then change it to

 

 

 

“Timed Mixing” and adjust the Mixing Time appropriately.

 

 

 

 

Gravimetric Batch Blenders w/Mitsubishi Control

Chapter 6: Troubleshooting

72

Image 72
Contents Write Down Your Serial Numbers Here For Future Reference Shipping Information Warranty Returns Credit ReturnsTable of Contents Troubleshooting Addendum Safety How to Use This ManualSafety Symbols Used in this Manual Gravimetric Batch Blender Safety Tags Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceFunctional Description Models Covered in This ManualTypical Features & Components Mechanical FeaturesBoth Blender Styles Controller Features Blender Controller shown with Mitsubishi Touch ScreenSlide Gate & Auger Blender System Component Description Material Supply HoppersSlide Gate Metering Assemblies Slide Gate Blenders Auger Metering Assemblies Auger Blenders available with a Choice of MixersWeigh Hopper Typical Weigh HopperWeigh Hopper Discharge Valve Mix ChamberOpti-Mixer HC MixerOperator Control Panel Controller Pushbutton & Touchscreen Tags Button FunctionTypical Setup Screens Logo Options Remote Touch ScreenPneumatic Slide Gate Below Mixer Safety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationElectric Safety Interlock Switch All Models Twist Cap PlugInstallation Mounting ConfigurationUncrating the Equipment Rigging and Placing the UnitMachine Mount Mezzanine Mount Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Central Blender LayoutElectrical Installation Mechanical InstallationPneumatic Installation Customer-Supplied ComponentsWeigh Hopper Installation Slide Gate Models only Set-upStroke Limiters for Metering Gates Load Cell Adjustment Load Cell Mechanical Stop AdjustmentFinal Connections LogoController Setup Recipe Entry FormatsRecipe Format Menu Quickset Mode Most common in injection molding Percentage Mode Most common in extrusion and blow molding Parts Mode Often used in Compounding Applications Switching ModesCurrent Recipe Menu Feeder Metering OrderBatch Size Menu Inventory ShutdownBatch Ready Mode AutoStart FeatureWeigh Every Batch Every Second Batch Every Third BatchEvery Fourth Batch Printer Features Batch Interval or Timed Interval Printout Print InventoryDisplay Time and Date Blender CalibrationPage Why Blender Calibration is Necessary Feeder Calibration Auger Blenders Mix Timer Re-Mix TimerWeigh Hopper Dump Delay Time Weigh Hopper Dump TimeWeigh Hopper Dump Cycle Setting Date & Time Feeder Alarm Setup & FlagsMixer Options Timed Mixing OptionMAX Hopper Weight Exceeded Power Interruption Network Communications Baud Rate & I.D. Settings Additional settings that usually do not have to be changedInitial Startup Shutting Down BlenderQuick Start Procedure OperationStart-up General OperationExisting Recipes Controller Description & Operation Display Description LCDSlide Gate & Auger Blender Control System Menu Structure Recipe Page StartControl Functions Recipe Book Storage MenusDisplay Recipe Contents Save Running Recipe to the BookLoad a Saved Recipe from the Book Erase Recipe or Entire BookFeeder Clean Out Color Changes Page Standard Run Time Displays Shutting Down the Blender Maintenance Preventative Maintenance SchedulePhotocopy this page for your maintenance records Preventative Maintenance Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerPneumatic System Maintenance Troubleshooting Problem Corrective actionIntroduction ±10%. This voltage must remain constant with all the motors Problem Corrective action Warranty will be voided Problem Corrective action Warranty Warranty SpecificationsWarranty Restrictions Warranty LiabilitiesTechnical Specifications Customer ResponsibilitiesAnnex B Information Slide Gate Blender -E Series Specifications Auger Blender -E Series SpecificationsDrawings & Diagrams Spare Parts ListTypical Slide Gate Model Assembly Overview Slide Gate Gravimetric Batch Blending SystemsModel 4000 Auger Gravimetric Batch Blending SystemsModel 002 with Opti-Mixer Model 012 with Opti-Mixer Model 012 with Rotary HC mixerModel 012 with Common Feeder Components Model 060 with Optimixer Model 060 with Rotary HC MixerModel 060 with Common Feeder Components Typical Opti-Mixer Front Assembly Detail Typical Mixer Section FrontTypical Opti-Mixer Rear Assembly Detail Typical Mixer Section RearTypical Opti-Mixer Frame Assembly Typical Mixer FrameTypical Gate Assembly Typical Slide Gate Diamond Gate Assembly DetailTypical Slide Gate-014 Series Hopper Assembly Detail Typical Supply HopperTypical Weigh Hopper & Load Cell Detail Blender Identification Serial Number Tag Technical AssistanceService Supervisor Information Programmable SettingsFactory Setup Menu Available Selections AddendumAdvanced Weight Options Screen Feed Algorithm Options ScreenFeed Calibration Options Screen Mechanical Options ScreenFeeder Setup Customer Setup MenuNetwork Setup UnitsAlarm Setup Alarm LogProgrammable Features PasswordsUser Password Maintenance Password

A0567659 specifications

Mitsubishi Electronics A0567659 is an advanced display module that embodies the cutting-edge technology and innovation that Mitsubishi is renowned for. Designed primarily for industrial applications, this display module stands out due to its robust performance and exceptional image quality, making it an ideal choice for various sectors including automation, transportation, and manufacturing.

One of the main features of the A0567659 is its high-resolution display capability. With a resolution that provides clear and detailed visuals, users can expect enhanced readability and precision in their data visualization tasks. This is particularly important in industrial environments where the accuracy of information can significantly impact operational efficiency.

The display utilizes advanced LCD technology, ensuring vibrant colors and high contrast ratios that make the content easily viewable under different lighting conditions. The screen's brightness is adjustable, allowing users to customize their visual experience according to the specific needs of their workplace. The durability of the A0567659 is another highlight, as it is built to withstand harsh conditions including extreme temperatures and exposure to dust and moisture. This ruggedness is essential for maintaining long-term performance in demanding environments.

In terms of connectivity, the A0567659 is equipped with multiple interfaces, making it versatile for integration with various systems. Whether it’s connecting to a PLC, computer, or other control devices, users can benefit from seamless communication across their technological ecosystem. This feature underlines Mitsubishi's focus on facilitating smooth integration within existing infrastructures.

Another significant characteristic is its energy efficiency. The A0567659 is designed to consume less power while delivering high performance, aligning with the growing trend of sustainable technology solutions. This aspect not only helps in reducing operational costs but also makes it an environmentally friendly choice for businesses looking to minimize their carbon footprint.

Furthermore, Mitsubishi Electronics places a strong emphasis on user-friendliness. The display module is designed with an intuitive interface that simplifies the operation for users at all skill levels. This ease of use, combined with thorough documentation and support, ensures that users can harness the full potential of the A0567659 without extensive training or technical expertise.

In conclusion, the Mitsubishi Electronics A0567659 is a powerful display module characterized by its high-resolution display, durability, versatile connectivity, and energy efficiency. It represents a robust solution for industries that demand reliable and high-quality visual communication tools.