Mitsubishi Electronics A0567659 specifications Problem Corrective action

Page 75

 

Problem

 

Corrective action

 

 

 

This Is caused by the difference in bits not being large enough.

 

I can’t calibrate the Scale

 

Using the Direct Scale Readout, examine current loadcell bits with

 

 

and without the calibration weight. If the bits do not change

 

without an error message.

 

 

 

significantly, then check for pellets jamming the loadcells and

 

 

 

 

 

 

check the loadcell circuit. You might have a bad loadcell.

 

 

 

 

 

 

 

Do other feeders calibrate correctly? Is the feeder I’m trying to

 

 

 

calibrate a large gate? If these are true, then lower the Batch % for

 

 

 

Feeder Cal setting under Feed Calibration Options. This can be

 

I can’t calibrate the feeder

 

observed by looking at the Hopper Weight display.

 

without an error message.

 

 

 

 

None of the feeders calibrate? Check the Scale Calibration. If this

 

 

 

is correct, then lower the Batch% for Feeder Cal setting under Feed

 

 

 

Calibration Options for each feeder. This can be observed by

 

 

 

looking at the Hopper Weight display.

 

 

 

 

 

 

 

Check the dump time setting. It may be set too short.

 

Weigh hopper does not empty

 

If this does not correct the problem, clean the weigh hopper and

 

completely.

 

recheck the scale diagnostics readout. If not showing (0) zero when

 

 

 

empty, re-calibrate the scale.

 

 

 

 

 

 

 

Verify application is not exceeding blender capacity.

 

Blender does not make rate.

 

Verify additive percentage is not higher than designed, resulting in

 

 

excessive dispense time.

 

 

 

Verify all materials are feeding freely through the metering gates

 

 

 

or augers.

 

 

 

 

 

I have changed the recipe entry

 

All of these settings are part of the current running recipe. This

 

mode, metering order, batch

 

 

 

makes it easy for the operator to load a stored recipe without

 

size, inventory shutdown,

 

 

 

having to reconfigure all of these parameters for the new recipe.

 

weigh every batch mode, or

 

 

 

All you have to do is touch “Accept New Recipe” to load these

 

feeder type and alarm flags, but

 

 

 

values into the running recipe.

 

the change hasn’t taken place.

 

 

 

 

 

 

 

 

 

A feeder always puts too much

 

Check that the Gate Cycle Time is set correctly. If it is then lower

 

 

the Initial % of Target to Meter. These are found under Feed

 

material in the batch.

 

 

 

Algorithm Options. Make small adjustments and retest.

 

 

 

 

 

 

 

 

 

 

Increase the Gate Cycle Time. This is found under Feed

 

A feeder is retrying more than

 

Algorithm Options. Make small adjustments and retest.

 

 

 

 

 

Increase the Allowed Underfeed value under Feed Algorithm

 

2-4 times.

 

 

 

Options.

 

 

 

 

 

 

 

 

 

 

Decrease the Retries before Double Gate Time.

 

 

 

 

Other service problems or questions can be answered by contacting the Service Department.

Gravimetric Batch Blenders w/Mitsubishi Control Chapter 6: Troubleshooting

75

Image 75
Contents Write Down Your Serial Numbers Here For Future Reference Shipping Information Credit Returns Warranty ReturnsTable of Contents Troubleshooting Addendum Safety How to Use This ManualSafety Symbols Used in this Manual Gravimetric Batch Blender Safety Tags Description Wear Safety Glasses and Work Gloves Follow all Safety CodesGeneral Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual AccessoriesCustomer Service Functional DescriptionTypical Features & Components Mechanical FeaturesBoth Blender Styles Blender Controller shown with Mitsubishi Touch Screen Controller FeaturesMaterial Supply Hoppers Slide Gate & Auger Blender System Component DescriptionSlide Gate Metering Assemblies Slide Gate Blenders Auger Blenders available with a Choice of Mixers Auger Metering AssembliesTypical Weigh Hopper Weigh HopperHC Mixer Weigh Hopper Discharge ValveMix Chamber Opti-MixerController Pushbutton & Touchscreen Tags Button Function Operator Control PanelTypical Setup Screens Logo Options Remote Touch ScreenPneumatic Slide Gate Below Mixer Safety Circuit Standards Safety Devices and InterlocksFail Safe Operation Safety Device Lock-OutsTwist Cap Plug Electric Safety Interlock Switch All ModelsRigging and Placing the Unit InstallationMounting Configuration Uncrating the EquipmentMachine Mount Mezzanine Mounted Batch Blender Mezzanine MountTypical Central Blender Layout Floor Mount Central BlenderMechanical Installation Electrical InstallationCustomer-Supplied Components Pneumatic InstallationWeigh Hopper Installation Slide Gate Models only Set-upStroke Limiters for Metering Gates Load Cell Mechanical Stop Adjustment Load Cell AdjustmentLogo Final ConnectionsController Setup Recipe Entry FormatsRecipe Format Menu Quickset Mode Most common in injection molding Percentage Mode Most common in extrusion and blow molding Feeder Metering Order Parts Mode Often used in Compounding ApplicationsSwitching Modes Current Recipe MenuInventory Shutdown Batch Size MenuBatch Ready Mode AutoStart FeatureWeigh Every Batch Every Second Batch Every Third BatchEvery Fourth Batch Printer Features Blender Calibration Batch Interval or Timed Interval PrintoutPrint Inventory Display Time and DatePage Why Blender Calibration is Necessary Feeder Calibration Auger Blenders Re-Mix Timer Mix TimerWeigh Hopper Dump Delay Time Weigh Hopper Dump TimeWeigh Hopper Dump Cycle Timed Mixing Option Setting Date & TimeFeeder Alarm Setup & Flags Mixer OptionsMAX Hopper Weight Exceeded Power Interruption Additional settings that usually do not have to be changed Network Communications Baud Rate & I.D. SettingsShutting Down Blender Initial StartupGeneral Operation Quick Start ProcedureOperation Start-upExisting Recipes Display Description LCD Controller Description & OperationRecipe Page Start Slide Gate & Auger Blender Control System Menu StructureRecipe Book Storage Menus Control FunctionsErase Recipe or Entire Book Display Recipe ContentsSave Running Recipe to the Book Load a Saved Recipe from the BookFeeder Clean Out Color Changes Page Standard Run Time Displays Shutting Down the Blender Maintenance Preventative Maintenance SchedulePhotocopy this page for your maintenance records Internal Components of the Control Panel Preventative MaintenanceCorrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerPneumatic System Maintenance Troubleshooting Problem Corrective actionIntroduction ±10%. This voltage must remain constant with all the motors Problem Corrective action Warranty will be voided Problem Corrective action Warranty Liabilities WarrantyWarranty Specifications Warranty RestrictionsTechnical Specifications Customer ResponsibilitiesAnnex B Information Auger Blender -E Series Specifications Slide Gate Blender -E Series SpecificationsSlide Gate Gravimetric Batch Blending Systems Drawings & DiagramsSpare Parts List Typical Slide Gate Model Assembly OverviewModel 4000 Auger Gravimetric Batch Blending SystemsModel 002 with Opti-Mixer Model 012 with Opti-Mixer Model 012 with Rotary HC mixerModel 012 with Common Feeder Components Model 060 with Rotary HC Mixer Model 060 with OptimixerModel 060 with Common Feeder Components Typical Mixer Section Front Typical Opti-Mixer Front Assembly DetailTypical Mixer Section Rear Typical Opti-Mixer Rear Assembly DetailTypical Mixer Frame Typical Opti-Mixer Frame AssemblyTypical Slide Gate Diamond Gate Assembly Detail Typical Gate AssemblyTypical Supply Hopper Typical Slide Gate-014 Series Hopper Assembly DetailTypical Weigh Hopper & Load Cell Detail Technical Assistance Blender Identification Serial Number TagAddendum Service Supervisor InformationProgrammable Settings Factory Setup Menu Available SelectionsFeed Algorithm Options Screen Advanced Weight Options ScreenMechanical Options Screen Feed Calibration Options ScreenUnits Feeder SetupCustomer Setup Menu Network SetupAlarm Log Alarm SetupMaintenance Password Programmable FeaturesPasswords User Password

A0567659 specifications

Mitsubishi Electronics A0567659 is an advanced display module that embodies the cutting-edge technology and innovation that Mitsubishi is renowned for. Designed primarily for industrial applications, this display module stands out due to its robust performance and exceptional image quality, making it an ideal choice for various sectors including automation, transportation, and manufacturing.

One of the main features of the A0567659 is its high-resolution display capability. With a resolution that provides clear and detailed visuals, users can expect enhanced readability and precision in their data visualization tasks. This is particularly important in industrial environments where the accuracy of information can significantly impact operational efficiency.

The display utilizes advanced LCD technology, ensuring vibrant colors and high contrast ratios that make the content easily viewable under different lighting conditions. The screen's brightness is adjustable, allowing users to customize their visual experience according to the specific needs of their workplace. The durability of the A0567659 is another highlight, as it is built to withstand harsh conditions including extreme temperatures and exposure to dust and moisture. This ruggedness is essential for maintaining long-term performance in demanding environments.

In terms of connectivity, the A0567659 is equipped with multiple interfaces, making it versatile for integration with various systems. Whether it’s connecting to a PLC, computer, or other control devices, users can benefit from seamless communication across their technological ecosystem. This feature underlines Mitsubishi's focus on facilitating smooth integration within existing infrastructures.

Another significant characteristic is its energy efficiency. The A0567659 is designed to consume less power while delivering high performance, aligning with the growing trend of sustainable technology solutions. This aspect not only helps in reducing operational costs but also makes it an environmentally friendly choice for businesses looking to minimize their carbon footprint.

Furthermore, Mitsubishi Electronics places a strong emphasis on user-friendliness. The display module is designed with an intuitive interface that simplifies the operation for users at all skill levels. This ease of use, combined with thorough documentation and support, ensures that users can harness the full potential of the A0567659 without extensive training or technical expertise.

In conclusion, the Mitsubishi Electronics A0567659 is a powerful display module characterized by its high-resolution display, durability, versatile connectivity, and energy efficiency. It represents a robust solution for industries that demand reliable and high-quality visual communication tools.