Mitsubishi Electronics A0567659 Installation, Uncrating the Equipment, Site Requirements

Page 28

Chapter 3: Installation

3-1 Uncrating the Equipment

Slide Gate/Auger Blenders are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box.

1.Remove crate from around blender.

2.Secure strap of proper lifting capacity to both lifting lugs (See Figure 15 below.).

Caution! Use approved safety straps or chains to lift the blender at the marked lifting points.

3.Lift blender until strap is taut.

4.Remove bolts attaching bottom of blender to shipping skid.

5.Lower blender slowly.

Figure 15: Blender Lifting Lugs (1 on each side)

Caution!

Lifting Lug

3-2 Rigging and Placing the Unit

It is the intent of this section to familiarize the reader with the proper site requirements and installation procedures of the Slide Gate/Auger blending system. The information in this section is NOT meant to replace or supersede an established local or company implemented procedures. It is meant to enhance them.

Site Requirements

This section describes site requirements in detail. These requirements are broken down into mechanical mounting, electrical connections and pneumatic connections. Since the Slide Gate/Auger Blender is available in several different mounting arrangements, it is necessary for the reader to become familiar with the different arrangements.

Mounting Configuration

The Slide Gate/Auger System is available in (3) three basic mounting arrangements. They are:

Machine Mount

Mezzanine Mount

Floor Mount

Gravimetric Batch Blenders w/Mitsubishi Control

Chapter 3: Installation

28

Image 28
Contents Write Down Your Serial Numbers Here For Future Reference Shipping Information Warranty Returns Credit ReturnsTable of Contents Troubleshooting Addendum How to Use This Manual SafetySafety Symbols Used in this Manual Gravimetric Batch Blender Safety Tags Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceFunctional Description Models Covered in This ManualMechanical Features Typical Features & ComponentsBoth Blender Styles Controller Features Blender Controller shown with Mitsubishi Touch ScreenSlide Gate & Auger Blender System Component Description Material Supply HoppersSlide Gate Metering Assemblies Slide Gate Blenders Auger Metering Assemblies Auger Blenders available with a Choice of MixersWeigh Hopper Typical Weigh HopperWeigh Hopper Discharge Valve Mix ChamberOpti-Mixer HC MixerOperator Control Panel Controller Pushbutton & Touchscreen Tags Button FunctionTypical Setup Screens Logo Remote Touch Screen OptionsPneumatic Slide Gate Below Mixer Safety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationElectric Safety Interlock Switch All Models Twist Cap PlugInstallation Mounting ConfigurationUncrating the Equipment Rigging and Placing the UnitMachine Mount Mezzanine Mount Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Central Blender LayoutElectrical Installation Mechanical InstallationPneumatic Installation Customer-Supplied ComponentsSet-up Weigh Hopper Installation Slide Gate Models onlyStroke Limiters for Metering Gates Load Cell Adjustment Load Cell Mechanical Stop AdjustmentFinal Connections LogoRecipe Entry Formats Controller SetupRecipe Format Menu Quickset Mode Most common in injection molding Percentage Mode Most common in extrusion and blow molding Parts Mode Often used in Compounding Applications Switching ModesCurrent Recipe Menu Feeder Metering OrderBatch Size Menu Inventory ShutdownAutoStart Feature Batch Ready ModeWeigh Every Batch Every Third Batch Every Second BatchEvery Fourth Batch Printer Features Batch Interval or Timed Interval Printout Print InventoryDisplay Time and Date Blender CalibrationPage Why Blender Calibration is Necessary Feeder Calibration Auger Blenders Mix Timer Re-Mix TimerWeigh Hopper Dump Time Weigh Hopper Dump Delay TimeWeigh Hopper Dump Cycle Setting Date & Time Feeder Alarm Setup & FlagsMixer Options Timed Mixing OptionMAX Hopper Weight Exceeded Power Interruption Network Communications Baud Rate & I.D. Settings Additional settings that usually do not have to be changedInitial Startup Shutting Down BlenderQuick Start Procedure OperationStart-up General OperationExisting Recipes Controller Description & Operation Display Description LCDSlide Gate & Auger Blender Control System Menu Structure Recipe Page StartControl Functions Recipe Book Storage MenusDisplay Recipe Contents Save Running Recipe to the BookLoad a Saved Recipe from the Book Erase Recipe or Entire BookFeeder Clean Out Color Changes Page Standard Run Time Displays Shutting Down the Blender Preventative Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Maintenance Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerPneumatic System Maintenance Problem Corrective action TroubleshootingIntroduction ±10%. This voltage must remain constant with all the motors Problem Corrective action Warranty will be voided Problem Corrective action Warranty Warranty SpecificationsWarranty Restrictions Warranty LiabilitiesCustomer Responsibilities Technical SpecificationsAnnex B Information Slide Gate Blender -E Series Specifications Auger Blender -E Series SpecificationsDrawings & Diagrams Spare Parts ListTypical Slide Gate Model Assembly Overview Slide Gate Gravimetric Batch Blending SystemsAuger Gravimetric Batch Blending Systems Model 4000Model 002 with Opti-Mixer Model 012 with Rotary HC mixer Model 012 with Opti-MixerModel 012 with Common Feeder Components Model 060 with Optimixer Model 060 with Rotary HC MixerModel 060 with Common Feeder Components Typical Opti-Mixer Front Assembly Detail Typical Mixer Section FrontTypical Opti-Mixer Rear Assembly Detail Typical Mixer Section RearTypical Opti-Mixer Frame Assembly Typical Mixer FrameTypical Gate Assembly Typical Slide Gate Diamond Gate Assembly DetailTypical Slide Gate-014 Series Hopper Assembly Detail Typical Supply HopperTypical Weigh Hopper & Load Cell Detail Blender Identification Serial Number Tag Technical AssistanceService Supervisor Information Programmable SettingsFactory Setup Menu Available Selections AddendumAdvanced Weight Options Screen Feed Algorithm Options ScreenFeed Calibration Options Screen Mechanical Options ScreenFeeder Setup Customer Setup MenuNetwork Setup UnitsAlarm Setup Alarm LogProgrammable Features PasswordsUser Password Maintenance Password

A0567659 specifications

Mitsubishi Electronics A0567659 is an advanced display module that embodies the cutting-edge technology and innovation that Mitsubishi is renowned for. Designed primarily for industrial applications, this display module stands out due to its robust performance and exceptional image quality, making it an ideal choice for various sectors including automation, transportation, and manufacturing.

One of the main features of the A0567659 is its high-resolution display capability. With a resolution that provides clear and detailed visuals, users can expect enhanced readability and precision in their data visualization tasks. This is particularly important in industrial environments where the accuracy of information can significantly impact operational efficiency.

The display utilizes advanced LCD technology, ensuring vibrant colors and high contrast ratios that make the content easily viewable under different lighting conditions. The screen's brightness is adjustable, allowing users to customize their visual experience according to the specific needs of their workplace. The durability of the A0567659 is another highlight, as it is built to withstand harsh conditions including extreme temperatures and exposure to dust and moisture. This ruggedness is essential for maintaining long-term performance in demanding environments.

In terms of connectivity, the A0567659 is equipped with multiple interfaces, making it versatile for integration with various systems. Whether it’s connecting to a PLC, computer, or other control devices, users can benefit from seamless communication across their technological ecosystem. This feature underlines Mitsubishi's focus on facilitating smooth integration within existing infrastructures.

Another significant characteristic is its energy efficiency. The A0567659 is designed to consume less power while delivering high performance, aligning with the growing trend of sustainable technology solutions. This aspect not only helps in reducing operational costs but also makes it an environmentally friendly choice for businesses looking to minimize their carbon footprint.

Furthermore, Mitsubishi Electronics places a strong emphasis on user-friendliness. The display module is designed with an intuitive interface that simplifies the operation for users at all skill levels. This ease of use, combined with thorough documentation and support, ensures that users can harness the full potential of the A0567659 without extensive training or technical expertise.

In conclusion, the Mitsubishi Electronics A0567659 is a powerful display module characterized by its high-resolution display, durability, versatile connectivity, and energy efficiency. It represents a robust solution for industries that demand reliable and high-quality visual communication tools.