Mitsubishi Electronics 882.00273.00 specifications BF1-615.3, 6BAppendix, 93 of, Virgin

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Model Number		150	500	900	2500		4000		6000
ALL WEIGHT VALUES RECORDED IN POUNDS
	(DIVIDE BY 2.20462 FOR KILOGRAMS)
FEED ALGORITHM OPTIONS
Hop1 Initial % of Target				99					100
Hop2 Initial % of Target		99			98
Hop3 Initial % of Target				99					100
Hop4 Initial % of Target		99			98
Hop5 Initial % of Target		99			98
Hop6 Initial % of Target		99			98
Hop7 Initial % of Target		99			98
Hop8 Initial % of Target		99			98
Hop1 Allowed Underfeed (lbs)		0.001		0.015				0.03
Hop2 Allowed Underfeed (lbs)		0.001		0.004				0.01
Hop3 Allowed Underfeed (lbs)		0.001		0.015				0.03
Hop4 Allowed Underfeed (lbs)		0.001		0.004				0.01
Hop5 Allowed Underfeed (lbs)		0.001		0.004				0.01
Hop6 Allowed Underfeed (lbs)		0.001		0.004				0.01
Hop7 Allowed Underfeed (lbs)		0.001		0.004				0.01
Hop8 Allowed Underfeed (lbs)		0.001		0.004				0.01
Double Gate Threshold				5
Out of Material Retry limit before alarm				10
Batches for process rate				10
Process Rate Filter				3
"Initial Target %" and "Allowed		Underfeed" values assume stroke limiters installed
	in hoppers #2 & #4 & #5 thru #8
FEED CAL OPTIONS
Hop1 Batch % for feeder cal				25
Hop2 Batch % for feeder cal			10					25
Hop3 Batch % for feeder cal			10					25
Hop4 Batch % for feeder cal			10					25
Hop5 Batch % for feeder cal				10
Hop6 Batch % for feeder cal				10
Hop7 Batch % for feeder cal				10
Hop8 Batch % for feeder cal				10
MECHANICAL OPTIONS
Hop1 Gate Cycle Time		0.01		0.05				0.10
Hop2 Gate Cycle Time		0.01			0.05
Hop3 Gate Cycle Time		0.01	0.10		0.05			0.10
Hop4 Gate Cycle Time		0.01			0.05
Hop5 Gate Cycle Time		0.01			0.05
Hop6 Gate Cycle Time		0.01			0.05
Hop7 Gate Cycle Time		0.01			0.05
Hop8 Gate Cycle Time		0.01			0.05
Hop1 Settle Time				3
Hop2 Settle Time				3
Hop3 Settle Time				3
Hop4 Settle Time				3
Hop5 Settle Time				3
Hop6 Settle Time				3
Hop7 Settle Time		3			4
Hop8 Settle Time		3			4
Loadcells		1 Loadcell			2 Loadcells
Mixer Bump Time to Detect high level				0.25
Number of Hoppers for display				SEE ORDER
"Gate Cycle Time"		values assume stroke limiters installed
	in hoppers #2 & #4 & #5 thru #8
FEEDER SETUP
Hop1 Feeder Type				VIRGIN
Hop2 Feeder Type				ADDITIVE
Hop3 Feeder Type				REGRIND
Hop4 Feeder Type				ADDITIVE
Hop5 Feeder Type				ADDITIVE
Hop6 Feeder Type				ADDITIVE
Hop7 Feeder Type				ADDITIVE
Hop8 Feeder Type				ADDITIVE
LOADCELL CALEX MODULE DIPSWITCH SETTINGS
Switches set to "ON" position				#1 & #2
SPECIAL NOTES
2 - Component Blenders with R.A.M. - Consult Engineering

BF1-615.3

Chapter 7: 6BAppendix

93 of 101

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Write Down Your Serial Numbers Here For Future ReferencePart Number Bulletin Number BF1-615.3 Effective 11/07/07 We are committed to a continuing program of product improvementUnpacking and Inspection Shipping InfoIn the Event of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsCHAPTER 1 SAFETY Table of ContentsCHAPTER 3 INSTALLATION CHAPTER 2 FUNCTIONAL DESCRIPTIONCHAPTER 6 TROUBLESHOOTING CHAPTER 5 MAINTENANCECHAPTER 4 OPERATION CHAPTER 7 APPENDIXHopper Additive Feeder Sub-Assembly Optional Chapter 1 Safety 1-1 How to Use This ManualSafety Symbols Used in this Manual Description Figure 1 Safety Tags and Warning LabelsCAUSING BODILY INJURY EXISTS ANY TIME THE POWER IS ON 1-2 Warnings and PrecautionsWear SAFETY GLASSES and WORK GLOVES Use care when LOADING, UNLOADING, RIGGING, or MOVING this equipment1-3 Responsibility General ResponsibilityOperator Responsibility REMEMBER Reporting a Safety Defect Maintenance ResponsibilityCustomer Service AccessoriesChapter 2 Functional Description 2-1 Models Covered in This ManualFigure 3 Typical Blender Assembly Figure 2 Equipment SpecificationsDimensions and Specifications 2500Mechanical Features 2-3 Typical Features and ComponentsController Features Figure 4 Typical Mitsubishi Controller Touch Screen DisplayFigure 5 Typical Hopper Assembly System Component DescriptionSupply Hoppers Slide Gates Weigh Hopper Figure 6 Typical Slide Gate AssemblyFigure 7 Typical Weigh Hopper Assembly Figure 8 Typical Mixer Assembly Mix ChamberOperator Control Panel Display Figure 10 Controller Pushbuttons & Touchscreen Tags Figure 9 Typical Mitsubishi Controller Touch Screen DisplayButton Function22 of Figure 11 Typical Operator Screens23 of Figure 12 Typical Setup Screens24 of 2-4 Optional Components Figure 13 Mixer Slide Gate Switch PositionsPneumatic Slide Gate below Mixer PositionFigure 16 Typical Additive Feeder Configuration Figure 15 Typical R.A.M. Hopper Blender ConfigurationRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperSafety Circuit Standards 2-5 Safety FeaturesSafety Device Lock-Outs Fail Safe OperationFigure 17 Electrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorFigure 18 Twist Cap Plug Figure 19 Electrical Safety Interlock Switch Located on mixer door Electric Safety Interlock Switch3-2 Mechanical Installation Chapter 3 Installation3-1 Uncrating the Equipment Figure 20 Blender Lifting Lugs 1 on each sideMounting Configurations Site RequirementsMachine Mount Mezzanine Mount Note Larger blenders need to be braced as part of the installationFigure 21 Typical Mezzanine Mounted Batch Blender GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY CUSTOMERFigure 22 Typical Floor Mount Central Blender Layout Floor Mount Central Blender3-3 Electrical Connections 3-4 Pneumatic ConnectionsFigure 23 Customer-Supplied Pneumatic Components Mechanical Set-up 3-5 Initial Set-upStroke Limiters for Metering Gates Figure 24 Stroke LimitersFigure 25 Weigh Hopper Weigh Hopper InstallationFinal Connections Figure 26 Display Startup ScreenController Set-up Figure 27 Display Main Recipe ScreenBlender Controller Menu Structure Blender Calibration Figure 29 Display Calibration Screen Figure 28 Display Calibration Menu ScreenEnter in the Calibration Weight Press here to perform the calibration Current Loadcell Bits Follow InstructionsFigure 30 Display Alarm Flags & Feeder Setup Screen Alarm SetupFeeder Calibration Auger Blenders Select a Feeder to Configure Change the Alarm Silence DelayFigure 31 Ethernet Setup Screen Network SetupSetting Date and Time Figure 32 PanelView Configuration ScreenAdditional Setup Parameters 3-6 Initial Startup Chapter 4 Operation Quick Start Procedure4-1 Start-up General Operation4-2 Operation Procedures Existing RecipesNote Press “Push to Start or Stop” button to start blender Operator Displays Figure 33 Typical Recipe Entry Operator ScreenFigure 34 Typical Manual Control Operator Screen Recipe Entry Formats Figure 35 Typical Inventory Display Operator ScreenRecipe Format Menu “Quickset” Mode Most common in injection molding Page Recipe Setup Switching Modes“Percentage” Mode Most common in extrusion and blow molding Figure 37 Example Calculations of a 4-component blend in “Parts” modeBlender Figure 38 Typical Batch SizesBatch Size lbs Inventory ShutdownMixer and Dump Setup Auto Start FeatureMix Timer Figure 40 Typical Mixer and Dump Setup Operator ScreenRe-Mix Timer Weigh Hopper Dump TimeWeigh Hopper Dump Delay Time Figure 41 Typical “Out of Material” Alarm Screen Alarm FlagsWeigh Hopper Dump Cycle Mixer Dump TimeMAX HOPPER WEIGHT EXCEEDED check batch size Figure 42 Typical “Maximum Hopper Weight” Alarm ScreenFigure 43 Typical “Calibration Error” Alarm Screen Figure 44 Typical “Power Interruption” Alarm ScreenFigure 45 Typical “PLC Battery Low” Alarm Screen PLC BATTERY LOWFigure 46 Typical “E-Stop Activated” Alarm Screen Figure 47 Typical Manual Control Operator Screen Feeder Clean OutTree Diagram in section 3-5 of this manual Recipe BookFigure 48 Typical Recipe Book Operator Screen Display Recipe ContentsSave Running Recipe to the Book Load a Saved Recipe from the BookColor Changes Erase Recipe or Entire BookFigure 49 Typical Inventory Shutdown Operator Screen 4-3 Shut-down5-1 Preventative Maintenance Schedule Chapter 5 MaintenanceFigure 50 Sample Preventative Maintenance Schedule System model #5-3 Corrective Maintenance 5-2 Preventative MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerNote The alarm contact has a maximum load of 3 amps Problem Chapter 6 Troubleshooting6-1 Introduction Corrective actionCorrective action ProblemCorrective action warranty will be voided Service Department Equipment Specifications 7-1 Technical SpecificationsFigure 52 Equipment Specifications Chapter 7 AppendixAnnex B Information 7-2 Drawings and Diagrams Final AssemblyFigure 53 Typical Final Assembly Parts List 75 of Mixer Sub-AssemblyA0770319 Figure 54 Typical Mixer Assembly Parts ListFigure 55 Typical Hopper Assembly Parts List Hopper Sub-assemblyFigure 56 Typical R.A.M. Hopper Assembly Parts List Hopper R.A.M. Regrind Auger Metering Sub-Assembly OptionalFigure 57 Typical Additive Feeder Hopper Assembly Parts List Hopper Additive Feeder Sub-Assembly OptionalFigure 58 Typical Weigh Hopper Assembly Parts List Weigh Hopper Sub-assemblyFigure 59 Typical Slidegate Assembly Parts List Slide Gate Sub-assemblyFigure 60 Typical Knife Gate below mixer Assembly Parts List Knife Gate Sub-assembly HD OptionalFigure 61 Typical Knife Gate floor stand Assembly Parts List Knife Gate Sub-assembly RD OptionalFigure 62 Typical Mitsubishi Controller Main Parts List Figure 63 Typical Mitsubishi Display Main Parts ListControl Panel Layout Spare Parts Kits Figure 64 Blender Spare Parts ListingPasswords 7-4 Addendum Service Supervisor InformationProgrammable Settings Figure 65 Typical Operator Setup ScreenFactory Setup Menu Figure 66 Typical Engineering Only Setup ScreenAdvanced Weight Options Screen Metering Test ScreenFeed Algorithm Options Screen Figure 68 Typical Advanced Weight Options ScreenFigure 69 Typical Feed Algorithm Options Screen Feed Calibration Options ScreenFigure 72 Typical Feeder Setup Screen Feeder SetupMechanical Options Screen Figure 71 Typical Mechanical Options ScreenFigure 74 Typical Ethernet Setup Screen Customer Setup MenuUnits Figure 73 Typical Units ScreenFigure 75 Typical Alarm Flags & Feeder Setup Screen Alarm LogFigure 76 Typical Alarm Log Screen BF1-615.3 Factory Default Setup ParametersChapter 7 6BAppendix 92 ofVIRGIN 93 ofNote ITEMS MARKED R ARE READ ONLY AND ITEMS MARKED RW ARE READ/WRITE 7-5 Mitsubishi Communications ManualGENERAL BLENDER INFO BLENDER STARTING AND STOPPINGBLENDER ALARMS INVENTORY INFO CURRENT RECIPE INFO THIS IS THE RECIPE THAT IS CURRENTLY BEING MADE RECIPE INFO THIS IS WHERE YOU RIGHT THE NEW RECIPE TORECIPE BOOK MANIPULATION TARGETS VS. ACTUAL WEIGHT INFOFIXED DECIMAL EXPLANATION Alarm Number ExplanationWRITING RECIPE EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCHUNTIL THE HOPPER FEEDS MATERIAL INTO THE NEW BATCH 7-6 Technical Assistance Service DepartmentParts Department Sales Department