Andrew 3.7-Meter Earth Station Antenna manual Preventive Maintenance

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Preservation of

Component Parts

Aluminum Parts

Galvanized

Surfaces

Lubrication

When preserving the component parts, refer to the following paragraphs in this section.

Remove all loose paint and corrosion by scraping, wire brushing, or using steel wool. If using steel wool near the feed window, make sure that none remains on the feed horn window. Edges of existing paint can be blended with the metal surface by using a fine grit sandpaper. Wipe the surface to be painted with a soft rag dampened in trichlorethyl- ene, lacquer thinner or equal. Be certain to remove all loose paint, corrosion, imbedded dirt, grease, and oil deposits or the paint will not adhere to the surface. Lacquer thinner will dissolve paint if applied heavily and rubbed vigorously. The reflector may be washed with plain water if necessary. Do not use bleach, soap solutions, or kerosene as it is dif- ficult to remove the residue. Allow the cleaned surface to dry thoroughly before priming.

Prime the cleaned surface by applying zinc chromate primer. The primer can be applied with a brush, roller, or pressurized spray. If necessary, thin the primer with lacquer thin- ner to the proper consistency. Feather primer onto adjacent painted surfaces;. Allow primer to thoroughly dry before applying the finish paint coat.

Paint all RF surfaces, such as the inside of the main reflector and subreflector with a high-reflectance white paint. This type of paint disperses light rays, reducing the focus- ing effect of the sun’s radiation, thereby reducing heat build-up caused by the focused sun’ rays on the feed system. Rear surfaces of the reflector and subreflector may be painted with a flat white enamel paint. The paint can be applied with a brush, roller, or pressurized spray. If necessary, thin the paint with the appropriate thinner to the proper consistency. Thoroughly paint over the primed surfaces and blend with the existing painted surface.

Remove all loose paint and corrosion by scraping, wire brushing, or using steel wool. Edges of existing paint can be blended with the metal surface by using a fine grit sand- paper. Wipe the surface to be painted with a soft rag dampened in trichlorethylene, lac- quer thinner, or equal. be certain to remove all loose paint, corrosion, imbedded dirt, grease, and oil deposits or the paint will not adhere to the surface. Lacquer thinner will dissolve paint if applied heavily and rubbed vigorously. Do not use bleach, soap solu- tions, or kerosene as it is difficult to remove the residue. Allow the clean surface to dry thoroughly before painting.

Paint the cleaned surface with a zing-rich paint. The paint can be applied with a brush, roller, or pressurized spray. If necessary, thin the paint with the appropriate thinner to the proper consistency. Thoroughly paint over the cleaned surface and blend with the existing painted surface.

For long life and trouble-free operation be certain not to extend the lubrication schedule beyond the frequency recommended in Table 5-1. The frequency should be shortened if the antenna is subjected to an adverse environment (e.g., high temperature, extended periods of rainfall, high humidity, dust storms, etc). Any component or part should be immediately be lubricated if during inspection or operation, rough, jarring, or intermittent motion is noted, or if squeaky or other unusual noises are heard. Lubrication is required on all metal-to-metal rolling or sliding parts. Us the lubricants recommended. Do not over lubricate. Over lubrication can often be as damaging as under lubrication. Prior to the application of lubricant to any parts, use a clean cloth and/or bristle brush and

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Preventive Maintenance

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Contents Meter ESA Table of Contents Meter Earth Station Antenna IntroductionCustomer Service Center Proprietary Data Information and Assistance TechnicalOverview Content How to Use This ManualOverview Getting StartedRecommended Tools Getting Started Returning Equipment Step Getting Started For Mpjk Types Only Main Reflector Assembly Enclosure Assembly Reflector-To- Mount Assembly Subreflector Feed System Installation Procedures Overview Foundation PreparationTensioning Step 1b A-325 Tensioning For bolts over four diametersMount Unpacking Assembly Using a Crane Step 4b Ground Mount Assembly Base Hardware Assembly Without a Crane Step Ground Mount Assembly Alignment with Anchor Bolts6a Manual Lift 8a Ground Mount Assembly Base Hardware Motorizable Pedestal Ground Mount Assembly Step 8b Ground Mount Assembly Tiller Arm Hardware8d Ground Mount Assembly Tiller Arm Hardware Manual Pedestal Ground Mount Assembly Step 10 Waxing BoltsStep 13 Elevation and Azimuth Struts Step 17a Azimuth Strut Assembly Front 17b Azimuth Strut Assembly Rear 20 Bracket-Support Plates Top View 21a Elevation Strut Bracket Manual Actuator Assembly Step 22a Manual Actuator Assembly23 Azimuth Pivot Bracket Assembly 25a Jack Unscrew Procedure 26 Protective Boot Attachment 28a Elevation Jack Step Embedded Pipe Ground Mount Assembly Step 29b Left Side Frame AttachmentStep Elevation/Azimuth Strut Assembly 29d Elevation/Azimuth Strut Assembly29f Elevation Axis Weldment Attachment 29g Azimuth Strut/Pointer Attachment 29i Fine Azimuth Adjustment Attachment Reflector Unpacking Step 30a Domestic Pack30b Export Pack Step Assembly 31 Reflector Seam Alignment32 Seam Bolt Insertions Very Important 33c Alignment Bolt Insertions 34a Mounting Ring Placement 35a Mounting and Center Rings -35b Mounting and Center Rings Alignment Test Step 38a Enclosure Final Assembly Enclosure Pedestal Mount Only Step39a Enclosure Hardware Step Reflector-to-Mount Assembly Using a Crane Step 43 Safety Rope Tag Lines44b Crane Lift Without a Crane Step 46 Reflector to Mount 48 Enclosure Bracket Alignment Step 50a Reflector to Mount Reflector-to-Mount Assembly Embedded Pipe Ground Mount Step 52a Subreflector Strut Assembly Subreflector Step53a Subreflector Assembly 53c Subreflector Assembly 54a Subreflector Attachment Subreflector Struts Embedded Pipe Ground Mount Assembly Step Subreflector Adjustment Step Step Step Feed System Overview Acquiring a Satellite Step OperationPure Noise Signal on Spectrum Analyzer Step Polarization at 45 degrees from Optimum Setting Maximizing Odd Transponders Operation Subreflector Adjustment Preventive Maintenance Overview General Cleaning Electrical PartsPreventive Maintenance Antenna Preventive Maintenance Drive System Voltage Current Checks Step Step Pedestal Mount Bearing Pad Adjustment Preventive Maintenance Jackscrews/Motors Gear Motor/Housing Fill Drain Requirements Service Lube Quantity Andrew