Andrew 3.7-Meter Earth Station Antenna manual Preventive Maintenance

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Preventive Maintenance

Overview

General Cleaning

Electrical Parts

This section contains periodic preventive maintenance instructions for the 3.7-Meter Earth Station Antenna. Included in this section are inspection and preventive mainte- nance procedures including cleaning and lubrication, painting, and an operational volt- age/current checkout procedure deemed within the capabilities of the average station technician. Refer to applicable vendor manuals for any repair procedures not included in this section yet designated as capable off being performed in the “field” rather than requiring specialized facilities, tools, and/or test equipment as well as technically trained personnel.

An operational checkout procedure provides an accurate indication of the overall earth station performance and should be performed at intervals of approximately three months. This procedure is essentially performed during the various modes of normal operation of the earth station. In addition, the operational checkout procedure should be performed after any repairs or adjustments have been made, or whenever the earth sta- tion is suspected of degraded operation. If any discrepancy in performance exists and the condition cannot be readily remedied to return the earth station to a proper operating condition, the appropriate troubleshooting procedures should be referenced to locate the fault. After the trouble is determined and the repairs affected, a final operational check- out procedure should be performed to verify that all discrepancies have been corrected.

The following paragraphs describe the inspection and preventive maintenance proce- dures for the earth station. These instructions include general cleaning and inspection, the preservation of metal parts and lubrication. Periodic replacement of assemblies or components as a preventive measure is not required. Malfunctions of the earth station can be traced to components, assemblies, and parts through the use of applicable trou- bleshooting procedures.

To prevent the excessive accumulation of dust and dirt as well as the removal of such contaminants, thoroughly clean the equipment whenever visually inspecting the earth station components. No special cleaning procedures are required. However, a thorough cleaning in accordance with the following procedures is required to assure continued trouble-free operation.

Minor cleaning, such as the removal of dust and loose foreign particles can be accom- plished by one of the following:

Vacuuming

Using a soft brush or lint-free cloth

Blowing out the dust and dirt with low pressure (5 to 25 psi), dry compressed air

When using air to blow off the contaminants, either avoid or be careful when directing the air stream on delicate parts. To remove imbedded dirt, grease, or oil from electrical parts; use a 50 percent solution of isopropyl (rubbing) alcohol and apply with a soft bris- tle brush. It may be necessary to brush some parts vigorously with a stiff bristle brush to remove imbedded and hardened dirt particles. If possible, avoid excessive use of clean- ing solvent on electrical insulation. After cleaning, allow the cleaned parts to dry for 10 to 15 minutes before placing the equipment into operation.

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Preventive Maintenance

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Contents Meter ESA Table of Contents Meter Earth Station Antenna IntroductionCustomer Service Center Proprietary Data Information and Assistance TechnicalOverview Content How to Use This ManualOverview Getting StartedRecommended Tools Getting Started Returning Equipment Step Getting Started For Mpjk Types Only Main Reflector Assembly Enclosure Assembly Reflector-To- Mount Assembly Subreflector Feed System Installation Procedures Overview Foundation PreparationTensioning Step 1b A-325 Tensioning For bolts over four diametersMount Unpacking Assembly Using a Crane Step 4b Ground Mount Assembly Base Hardware Assembly Without a Crane Step Ground Mount Assembly Alignment with Anchor Bolts6a Manual Lift 8a Ground Mount Assembly Base Hardware Motorizable Pedestal Ground Mount Assembly Step 8b Ground Mount Assembly Tiller Arm Hardware8d Ground Mount Assembly Tiller Arm Hardware Manual Pedestal Ground Mount Assembly Step 10 Waxing BoltsStep 13 Elevation and Azimuth Struts Step 17a Azimuth Strut Assembly Front 17b Azimuth Strut Assembly Rear 20 Bracket-Support Plates Top View 21a Elevation Strut Bracket Manual Actuator Assembly Step 22a Manual Actuator Assembly23 Azimuth Pivot Bracket Assembly 25a Jack Unscrew Procedure 26 Protective Boot Attachment 28a Elevation Jack Step Embedded Pipe Ground Mount Assembly Step 29b Left Side Frame AttachmentStep Elevation/Azimuth Strut Assembly 29d Elevation/Azimuth Strut Assembly29f Elevation Axis Weldment Attachment 29g Azimuth Strut/Pointer Attachment 29i Fine Azimuth Adjustment Attachment Reflector Unpacking Step 30a Domestic Pack30b Export Pack Step Assembly 31 Reflector Seam Alignment32 Seam Bolt Insertions Very Important 33c Alignment Bolt Insertions 34a Mounting Ring Placement 35a Mounting and Center Rings -35b Mounting and Center Rings Alignment Test Step 38a Enclosure Final Assembly Enclosure Pedestal Mount Only Step39a Enclosure Hardware Step Reflector-to-Mount Assembly Using a Crane Step 43 Safety Rope Tag Lines44b Crane Lift Without a Crane Step 46 Reflector to Mount 48 Enclosure Bracket Alignment Step 50a Reflector to Mount Reflector-to-Mount Assembly Embedded Pipe Ground Mount Step 52a Subreflector Strut Assembly Subreflector Step53a Subreflector Assembly 53c Subreflector Assembly 54a Subreflector Attachment Subreflector Struts Embedded Pipe Ground Mount Assembly Step Subreflector Adjustment Step Step Step Feed System Overview Acquiring a Satellite Step OperationPure Noise Signal on Spectrum Analyzer Step Polarization at 45 degrees from Optimum Setting Maximizing Odd Transponders Operation Subreflector Adjustment Preventive Maintenance Overview General Cleaning Electrical PartsPreventive Maintenance Antenna Preventive Maintenance Drive System Voltage Current Checks Step Step Pedestal Mount Bearing Pad Adjustment Preventive Maintenance Jackscrews/Motors Gear Motor/Housing Fill Drain Requirements Service Lube Quantity Andrew