Multiquip QP-40TE manual QP- 40TE Maintenance Engine

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QP- 40TE — MAINTENANCE (ENGINE)

Maintenance

Performtheenginemaintenanceproceduresasindicatedbelow:

DAILY

Thoroughly remove dirt and oil from the engine and control area.Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed.

WEEKLY

Remove the fuel filter cap and clean the inside of the fuel tank.

Remove or clean the filter at the bottom of the tank.

Remove and clean the spark plug (Figure 19), then adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm).This unit has electronic ignition, which requires no adjustments.

Figure 19. Spark Plug Gap

ENGINE OIL

1.Drain the engine oil when the oil is warm as shown in Figure 20.

2.Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.

3.Replace engine oil with recommended type oil as listed in Table 3. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill.

4.Install drain bolt with sealing washer and tighten se- curely.

DANGER

DO NOT use gasoline as a cleaning solvent, because that would create a risk of fire or explosion.

ENGINE AIRCLEANER

1.Remove the air cleaner cover and foam filter element as shown in Figure 21.

2.Tap the paper filter element (Figure 21) several times on a hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm2)] through the filter elementfromtheaircleanercaseside.NEVER brushoffdirt. Brushingwillforcedirtintothefibers.Replacethepaperfilter element if it is excessively dirty.

3.Clean foam element in warm, soapy water or nonflammable solvent. Rinse and dry thoroughly. Dip the element in clean engineoilandcompletelysqueezeouttheexcessoilfromthe element before installing.

Figure 21. Engine Air Cleaner

Figure 20. Engine Oil (Draining)

QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 23

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Contents Model QP-40TE Page QP- 40TE Operation & Parts Manual REV. #0 04/13/05 Table of Contents Wilmington Ave Carson, CA Parts Ordering ProceduresSafe operation QP- 40TE Safety Message Alert SymbolsAlways wear approved respiratory protection when required ManufacturersQP- 40TE Safety Message Alert Symbols Serious damage to QP- 40TE Rules for Safe OperationAlcohol Free flow of cooling airQP- 40TE Rules for Safe Operation Suction & Discharge Size QP- 40TE SPECIFICATIONS/DIMENSIONS PumpSpecifications Engine Application QP- 40TE General InformationPort Attempting to remove clean-out coverWater Re-prime laterPlastic TRUCK-BED Liner QP- 40TE RefuelingQP- 40TE Basic Engine Engine is hot! or running QP- 40TE PRE-INSPECTION EngineRead safety instructions at the beginning of manual QP- 40TE PRE-SETUP PumpPlace the engine fuel valve lever to the on position Place the engine ON/OFF switch in the on positionQP- 40TE Initial START-UP Engine Place the fuel shut-off lever in the OFF position QP- 40TE Initial START-UP EnginePump Vacuum Test QP- 40TE Maintenance PumpQP- 40TE Maintenance Pump Engine Maintenance Schedule QP- 40TE Maintenance EngineQP- 40TE Maintenance Engine Pump Storage QP- 40TE Preparation for Long -TERM StorageQP- 40TE Operation & Parts Manual REV. #0 04/13/05 Engine Troubleshooting QP- 40TE Troubleshooting EngineQP- 40TE Troubleshooting ENGINE/PUMP Indicated by Sample Parts ListQP- 40TE Suggested Spare Parts Pump Assy QP- 40TE Pump AssyDelivery Cover NPT4 ENGINE, RobinCasing Casing Cover32 QP- 40TE -OPERATION & Parts Manual REV. #0 04/13/05 Spring Washer M10 NUT DELIVERY/SUCTION Cover M12Pump M10 Spring Washer M12Crankcase Assy Robin EX270D50021 Engine Crankcase AssyBall BEARING, BB6206, 30DX62DX16B Valve GUIDE,5.5DX9.5DX27LStem SEAL, 5DX11.6DX15DX7.8T OIL SEAL, 28.8DX45DX7TCRANKSHAFT, Piston Assy Robin EX270D50021 Engine Crankshaft AssyPiston PIN, 18DX13DX53L Crankshaft CP, 1 PumpFlange NUT, M18X31DX14H Woodruff KEY, 3BX6HX16DIntake and Exhaust Group Assy Robin EX270D50021 Engine Intake and Exhaust AssySpring PIN, 4DX7.5DX11L Adjust SCREW, M5X0.5X23LCamshaft CP PIN, CAMSHAFT, 9DX78.5LAIR Cleaner Assy Robin EX270D50021 Engine AIR Cleaner AssyNUT Base CPCover LabelGovernor Group Assy Robin EX270D50021 Engine Governor AssyGovernor ROD CP SPRING, AdjustGovernor Lever Governor ShaftCooling and Starting Group Assy Robin EX270D50021 Engine COOLING/ Starting AssyBolt LABEL, Trade Mark 64DBaffle 1, Case CP Baffle 2, HeadFUEL, Lubricant Assy Robin EX270D50021 Engine Fueltank AssyUnion LABEL, WarningLABEL, Model Fuel Tank CAP CPCarburetor Assy Robin EX270D50021 Engine Carburetor AssyJET Slow Screw AdjustingValve Throttle Valve ChokeFlywheel Assy Robin EX270D50021 Engine Flywheel AssyLamp Coil CP, 15W Wire 1 CPSwitch Assy Ignition Coil CPElectric Device Assy EX270D50021 Engine Electric Device AssyClamp CP OIL Sensor CPTapping Bolt Effective October 1, 2002 Terms and Conditions of Sale Parts QP- 40TE Operation & Parts Manual REV. #0 04/13/05 Your Local Dealer is Heres HOW to GET Help