Multiquip QP-40TE manual QP- 40TE Troubleshooting ENGINE/PUMP

Page 27

QP- 40TE — TROUBLESHOOTING (ENGINE/PUMP)

TABLE 5. ENGINE TROUBLESHOOTING (Continued)

 

SYMPTOM

 

 

POSSIBLE PROBLEM

 

 

SOLUTION

 

 

 

 

 

 

 

 

 

Operation not satisfactory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Governor adjustment improper?

 

Adjust governor to correct lever.

 

 

 

 

 

 

 

 

 

 

 

 

Governor spring defective?

 

Clean or replace ignition.

Rotational speed fluctuates.

 

 

 

 

 

 

 

 

Fuel flow erratic?

 

Check fuel line.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air taken in through suction

 

Check suction line.

 

 

 

line?

 

 

 

 

 

 

 

 

 

 

 

 

 

Recoil starter not working

 

Dust in rotating part?

 

Clean recoil starter assembly.

 

 

 

 

 

 

 

properly.

 

Spring spring failure?

 

Replace sprial spring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE 6 PUMP TROUBLESHOOTING

 

 

 

 

 

 

 

 

 

SYMPTOM

 

POSSIBLE PROBLEM

 

SOLUTION

 

 

 

 

 

 

 

 

 

 

 

 

Not enough priming water in the housing?

Add water.

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine speed too low?

 

Increase throttle.

 

 

 

 

 

 

 

 

 

 

 

 

 

Strainner plugged?

 

Clean strainer.

 

 

 

 

 

 

 

 

 

 

 

 

 

Suction hose damaged?

 

Replace or repair hose, and clamps

 

 

 

 

 

 

 

 

 

 

 

 

 

Air leak at suction port?

 

Check that fittings are tight and properly sealed.

 

 

Pump does not take on water.

 

 

 

 

 

 

 

 

Pump is located too high above water line?

Move pump closer to water.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Debris collecting in pump housing?

 

Clean pump housing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Too much distance between impeller and volute.

Adjust clearance by adding shims or replace impeller.

 

 

 

 

 

Min. .006" - Max. .020"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Water leaking out weep hole between pump and

Check condition of mechanical seal and gaskets,

 

 

 

 

 

engine?

 

between pump end and engine housing.

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine speed too low?

 

Increase throttle speed.

 

 

 

 

 

 

 

 

Pump takes in water, little or no

Suction strainer partially plugged?

 

Clean strainer.

 

 

discharge.

 

 

 

 

 

 

 

 

Impeller/Volute worn?

 

Adjust clearance by adding shims or replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

impeller/volute

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fittings/clamps are not sealed properly?

Tighten, replace or add clamp. (Keep extra seals on

 

 

Suction hose leaks at inlet.

 

pump)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hose diameter is too large?

 

Use smaller diameter hose or replace hose.

 

 

 

 

 

 

 

 

 

 

Discharge does not stay on

 

Pressure too high?

 

Check pressure, add additional clamp.

 

 

 

 

 

 

 

 

 

coupling.

 

Hose kinked or end blocked?

 

Check hose.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Impeller jammed or blocked?

 

Open pump cover and clean dirt and debris from

 

 

 

 

 

 

 

 

inside housing.

 

 

Impeller does not turn: pump is

 

 

 

 

 

 

Impeller and volute binding?

 

Adjust clearance by removing shim from behind

 

 

hard to start.

 

 

 

 

 

 

impeller.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Defective engine?

 

See Hatz Diesel Engine Owner's Manual.

 

 

 

 

 

 

 

 

 

 

QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 27

Image 27
Contents Model QP-40TE Page QP- 40TE Operation & Parts Manual REV. #0 04/13/05 Table of Contents Wilmington Ave Carson, CA Parts Ordering ProceduresSafe operation QP- 40TE Safety Message Alert SymbolsAlways wear approved respiratory protection when required ManufacturersQP- 40TE Safety Message Alert Symbols Serious damage to QP- 40TE Rules for Safe OperationAlcohol Free flow of cooling airQP- 40TE Rules for Safe Operation Suction & Discharge Size QP- 40TE SPECIFICATIONS/DIMENSIONS PumpSpecifications Engine Application QP- 40TE General InformationPort Attempting to remove clean-out coverWater Re-prime laterPlastic TRUCK-BED Liner QP- 40TE RefuelingQP- 40TE Basic Engine Engine is hot! or running QP- 40TE PRE-INSPECTION EngineRead safety instructions at the beginning of manual QP- 40TE PRE-SETUP PumpPlace the engine ON/OFF switch in the on position QP- 40TE Initial START-UP EnginePlace the engine fuel valve lever to the on position Place the fuel shut-off lever in the OFF position QP- 40TE Initial START-UP EnginePump Vacuum Test QP- 40TE Maintenance PumpQP- 40TE Maintenance Pump Engine Maintenance Schedule QP- 40TE Maintenance EngineQP- 40TE Maintenance Engine Pump Storage QP- 40TE Preparation for Long -TERM StorageQP- 40TE Operation & Parts Manual REV. #0 04/13/05 Engine Troubleshooting QP- 40TE Troubleshooting EngineQP- 40TE Troubleshooting ENGINE/PUMP Indicated by Sample Parts ListQP- 40TE Suggested Spare Parts Pump Assy QP- 40TE Pump AssyDelivery Cover NPT4 ENGINE, RobinCasing Casing Cover32 QP- 40TE -OPERATION & Parts Manual REV. #0 04/13/05 Spring Washer M10 NUT DELIVERY/SUCTION Cover M12Pump M10 Spring Washer M12Crankcase Assy Robin EX270D50021 Engine Crankcase AssyBall BEARING, BB6206, 30DX62DX16B Valve GUIDE,5.5DX9.5DX27LStem SEAL, 5DX11.6DX15DX7.8T OIL SEAL, 28.8DX45DX7TCRANKSHAFT, Piston Assy Robin EX270D50021 Engine Crankshaft AssyPiston PIN, 18DX13DX53L Crankshaft CP, 1 PumpFlange NUT, M18X31DX14H Woodruff KEY, 3BX6HX16DIntake and Exhaust Group Assy Robin EX270D50021 Engine Intake and Exhaust AssySpring PIN, 4DX7.5DX11L Adjust SCREW, M5X0.5X23LCamshaft CP PIN, CAMSHAFT, 9DX78.5LAIR Cleaner Assy Robin EX270D50021 Engine AIR Cleaner AssyNUT Base CPCover LabelGovernor Group Assy Robin EX270D50021 Engine Governor AssyGovernor ROD CP SPRING, AdjustGovernor Lever Governor ShaftCooling and Starting Group Assy Robin EX270D50021 Engine COOLING/ Starting AssyBolt LABEL, Trade Mark 64DBaffle 1, Case CP Baffle 2, HeadFUEL, Lubricant Assy Robin EX270D50021 Engine Fueltank AssyUnion LABEL, WarningLABEL, Model Fuel Tank CAP CPCarburetor Assy Robin EX270D50021 Engine Carburetor AssyJET Slow Screw AdjustingValve Throttle Valve ChokeFlywheel Assy Robin EX270D50021 Engine Flywheel AssyLamp Coil CP, 15W Wire 1 CPSwitch Assy Ignition Coil CPElectric Device Assy EX270D50021 Engine Electric Device AssyOIL Sensor CP Tapping BoltClamp CP Effective October 1, 2002 Terms and Conditions of Sale Parts QP- 40TE Operation & Parts Manual REV. #0 04/13/05 Your Local Dealer is Heres HOW to GET Help