Craftsman How to Remove and Install Mower Decks: A Complete Guide

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MOWER DECK REMOVAL & INSTALLATION

NOTE: Perform mower removal and installation on a

hard, level surface such as a concrete floor,

WARNING

6.Turn the ignition switch OFF and remove the key. Remove the 4x4 wood blocks.

7.Insert ratchet into 3/8" (9.5 mm) square hole in idler pulley arm (A, Figure 15) and pull to release belt ten- sion. Install the mower belt (B) as shown in Figure 15.

After lowering the mower cutting height, engage parking brake, turn off the mower blades, turn the ignition switch to STOP, and remove key before attempting to install or remove the mower.

Removing the Mower Deck

1.Turn the mower blades OFF, put the ground speed control levers in START/PARK position, turn the igni- tion OFF, and wait for all moving parts to stop.

2.Pivot the front wheels forward.

3.Insert ratchet into 3/8" (9.5 mm) square in idler pulley arm (A, Figure 15) and pull to release belt tension. Remove the mower belt (B) from engine drive pulley

(C).

4.Turn the ignition switch from OFF to RUN without starting the engine.

5.Use the mower cutting height switch to raise the mower deck.

6.Place 4x4 wood blocks under the front and rear lip of the mower deck to securely support it.

7.Use the mower cutting height switch to fully lower the mower so that is it resting on the 4x4 wood blocks.

8.Turn the ignition switch to OFF and remove the key.

9.Remove the hair pin clip (A, Figure 16) securing the rear mower lift arm. Separate the lift arm from the mower deck. Repeat for both sides of mower.

10.Remove hair pin clip (B) securing the front hitch rod

(C). Separate the front hitch rod from the mower deck. Repeat for both sides of mower.

11.Slide the mower deck out from under the rider.

Installing the Mower Deck

1.Slide the mower deck under the right side of the rider. Slide the mower forward and hook the front hitch rod

(C, Figure 16) to the front mower deck hooks.

2.Install the front hitch rods and secure with hair pin clips (B).

3.Slide the mower deck backwards and connect the rear lift arms to the mower deck. Secure with hair pin clips (A).

4.Insert the key into the ignition switch. Turn the switch from OFF to RUN without starting the engine.

5.Use the cutting height switch to raise the mower until it is no longer resting on the 4x4 wood blocks.

Figure 15. Mower Belt Routing

A. Idler Pulley Arm

B. Mower Belt

C. Engine Drive Pulley

D. Fixed Idler Pulley (2)

E. Arbor Drive Pulley (3)

F. Adjustable Tension Idler Pulley

\

/

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/

/

/,

/

Figure 16. Mower Hitch Components

A.Hair Pin Clip, Rear

B.Hair Pin Clip, Front

C.Front Hitch Rod

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Contents ZTS Page Craftsman Full Warranty Transporting and Storage General OperationChildren Towed Equipment RIDE-ON UnitsEmissions Ignition SystemDegrees MAX Only RiDE UP and Down HillService and Maintenance Service & MaintenanceSafe Handling of Gasoline Thrown Objects Hazard Safety & Operation DecalsEnglish and Spanish Installing the Seat Installing the SeatInstalling the Seat Safety Switch Installing the Seat Safety SwitchSetting Up the Ground Speed Control Levers Setting UP the Ground Speed Control LeversDeflector Hinge and Bracket Installing the Side Discharge DeflectorCheck the Tire Pressure Remove the Packaging MaterialsCheck Engine Oil Level CrateGround Control FunctionsLevers Parking Brake Lever Throttle/Choke Control Choke MaticGeneral Operating Safety Fuel Recommendations Checks Before StartingStopping the Rider & Engine Emergency StoppingStarting the Engine MowingForward Travel Practice Forward TravelReverse Travel Practice Reverse TravelExecuting Turns Practice Turning Around a Corner Practice Turning In PlaceExecuting an End-Of-Row Zero Turn Turning In PlaceMower Deck Removal & Installation Installing the Mower DeckRemoving the Mower Deck Maintenance Maintenance ScheduleModels 26HP Briggs StrattonClean Debris from Rider and Engine Compartment Accessing the Engine CompartmentClean Debris from Engine Cooling Areas and AIR Filter Check Tire PressureRease LubricationBalancing the Blade Blade RemovalCheck Rider Safety System Cleaning the Battery and CablesAdjustment Nut Feeler Gauge Adjust PTO ClutchCheck Engine OIL Level Change Engine OILChange Engine OIL & Filter Air Filter Removal Filter Cartridge Replace AIR FilterSpark Plug Gapping Clean Combustion ChamberSpeed Balancing Adjustment Ground Speed Control Lever AdjustmentCutting Height Adjustment PTO Clutch AdjustmentBrake Adjustment Battery ChargingEngine Adjustments Mower Deck Leveling Adjustments Side to Side LevelingTrunnion Jam Nuts Front To Back Leveling Mower Belt ReplacementMower Deck Washout Port A. Quick Disconnect Hose Mower Deck Washout PortAfter Storage Before StorageWill Problem Cause RemedyMower ZTS Page Garanta Completa DE Fabricacion PTS-1Transporte Y Almacenamiento Operacion GeneralEquipo Remolcado Unidades Monta Operacion EN CuestasEmisiones Sistema DE EncendidoDoblar a LO LARGo DE LA Servicio Y Mantenimiento Manejo Seguro de la GasolinaServicio y Mantenimiento Calcomanias DE Seguridad Y OPERAClON Llaves Manual del Operador y Libro de Partes lngles/EspaSolIdentificaci6n Figura 1. Instalaci6n del asiento Instalacion DEL AsientoInstalacion DEL Interrupter DE Seguridad DEL Asiento 16-18 16-18 x 1-3/4 Figura 4. Bisagra del deflector y soporte de montaje Soporte Instalacion DEL Deflector DE Descarga LateralRevisar la Presi6n de las Mantas Leer el Manual del OperadorRevisar el Nivel de Aceite del Motor Llenar con Gasolina FrescaControl de Aceleracibn Estrangulador Choke-O-Matic Funciones DE ControlInterrupterde Transmisi6n Sesgadera EncendideInterruptor de Encendido Ajuste de Altura de Corte de laInterruptor de Cuchillas de la Palancas de Desembrague deVerificaciones Antes DE Arrancar Advertencia RemolquesDetener EL Montable Y EL Motor Paro DE EmergenciaArrancar EL Motor Podar EL C¢SPEDTraslado sin prob- lemas Practica DE ManejoManejo Hacia AdelanteEjecutar Vueltas Practica de dar Vuelta en una EsquinaEjecutar un Giro Cero al Final de la Fila Practica de Vuelta en el LugarRemocion E Instalacion DE LA Cubierta DE LA Sesgadora Retirar LA Plataforma DELMaintenimiento DEL Motor Programa DE MantenimientoAntes de Cada AnualLimpiar Despojos DEL Tractor Y DEL Compartimiento DEL Motor Ganar Acceso AL Compar Timiento DEL MotorFiltro DE Aire Verificar Presion DE LAS LLAN- TASLubricacion Lubricacibn de la PodadoraAceite Figura 24. Remoci6n del Aspa Limpiar Cubierta Y VERIFICAR/ Reemplazar Aspas DE PodadoraLimpiar Baterja Y Cables Los ojosRevisiones de Seguridad de Operacibn VERIFICAR/AJUSTAR Embrague DEL PTO Verifique EL Nivel DE Aceite DEL Motor Y EL Filtro Verifique EL Nivel DE Aceite DEL MotorFigura 33. Remoci6n del Filtro de Aire Cartucho del filtro Reemplazar EL Filtro DE AireIntervalo de servicio Cada 100 a 400 horas Reemplace LA Bujia DE EncendidoAjuste DE Palanca DE Control DE Velocidad Ajuste DE Embrague DEL PTOPara Ajustar la Altura de las Palancas de Control Ajuste DE LOS Frenos Recarga DE LA BaterjaAjustes DEL Motor Nivelado de un Lado a Otro Ajuste DE Nivel DE LA Cubierta DE LA PodadoraFigura 42. Orientar las Aspas de Adelante hacia Atrs Nivelado FrontoposteriorPuerto DE Deslave DE LA Plataforma DEL Cortaci Sped Tipo MotorModelo Liquido para PotenciaenAceite ConsumoImpulsa Gadora es deRepairParts ZTS 6000 3159=14 ZTS Body & Seat GroupFrame, Body & Seat Group Body Seat Group Engine Group 26HP Briggs & Stratton Engine Group 26HP Briggs Stratton ZTS 6000 Footnotes QTY DescriptionTransmission Group Hydro Seal KIT REF no PARTNO. QTY. DescriptionControls Group QTY. Description GroupControls Group REF no Partno QTY. Description Electrical Group Electrical Group Lift Group Lift Group Wheel & Tire Group Wheel & Tire Group REARVl EW Ansi 21 16 Mower Deck Clutch & Support Group ZTS 6000REF no Part NO. QTY Mower Deck ClutchMower Deck Housing & Arbor Group ZTS 6000 REF no Mower Deck Housing Arbor GroupZTS 107.289920 445877-0132-B1 6000 107.289920 ZTSZTS 6000 445877-0132-B1 6000 107.289920 445877-0132-B1 883 918 793147 796647690971 793146633 690951 51A 690950654 690958 690718968i 467 163 691001197 697820 573216 188 265 267 2O9 ,9 211 1005 526 .,i 474 696458 691053691283 494439Carburetor Overhaul KIT 883 690970 868 690968693997 276Standard Hardware Sizing Hardware identification& TorqueSpecificationsRepair Protection Agreements Acuerdo de Proteccion de ReparacionesServicio de Instalacion de Sears MY-HOME