Troy-Bilt Colt RZT Service, Battery Removal, Servicing Electrical System, Charging the Battery

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Service

Battery Removal

warning!: Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

The battery is located on the right/rear of the tractor beneath the seat box frame. To remove the battery:

Remove the two hex tapping screws from the battery holddown bracket and remove the bracket. Use care to avoid losing the trim strip from the bottom of the bracket. See Figure 7-1.

Battery Holddown

Bracket

Hex Tapp Screw

7

Voltmeter

State of

Charging

Reading

Charge

Time

 

 

 

12.7

100%

Full Charge

12.4

75%

90 Min.

 

 

 

12.2

50%

180 Min.

12.0

25%

280 Min.

Servicing Electrical System

A fuse is installed to protect the tractor’s electrical system from damage caused by excessive amperage. Always use the same capacity fuse for replacement. If the electrical system does not function, check for a blown fuse. See Figure 7-2.

Trim Strip

Figure 7-1

Remove the hex cap screw and sems nut securing the black negative battery lead to the negative battery post (marked NEG). Move the cable away from the negative battery post.

Remove the hex cap screw and sems nut securing the red positive battery lead to the positive battery post (marked POS).

Carefully lift the battery out of the tractor.

Install the battery by repeating the above steps in the reverse order.

warning!: Always connect the positive lead to the battery before connecting the negative lead. This will prevent sparking or possible injury from an electrical short caused by contacting the tractor body with tools being used to connect the cables.

Charging the Battery

Test and, if necessary, recharge the battery after the tractor has been stored for a period of time.

A voltmeter or load tester should read 12.6 volts (DC) or higher across the battery terminals.

Charge the battery with a 12-volt battery charger at a MAXIMUM rate of 10 amps.

GOOD BAD

Figure 7-2

If you have a recurring problem with blown fuses, have the tractor’s electrical system checked by your Troy-Bilt Service Dealer

Relays and Switches

There are several safety switches in the electrical system. If a function of the safety interlock system described earlier is not functioning properly, have the electrical system checked by your Troy-Bilt Service Dealer.

Deck Removal

Remove the mower deck from the tractor as follows:

1.Move the tractor to a level surface, disengage the PTO, stop the engine, and set the parking brake.

2.Move the deck gauge wheels or rollers to their highest setting (lowest deck setting).

3.Remove the ‘V’ belt from the PTO pulley, located on the bottom of the engine, using one of the following two methods.

warning!: The muffler at the rear of the tractor may be extremely hot, and could cause serious burns. Use extreme caution when near the muffler. Allow the muffler to fully cool before removing the belt from the PTO pulley.

Releasing belt tension with the idler pulley.

Using the deck lift handle, raise the deck to the position that provides the most horizontal run of the belt between the deck idler pulleys and the PTO pulley on the bottom of the engine.

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Contents Operator’s Manual Thank You Table of ContentsTo The Owner Record Product InformationImportant Safe Operation Practices California Proposition General OperationSlope Operation Do NotChildren ServiceGeneral Service TowingAverage Useful Life Do not modify engineSpark Arrestor Safe Operation Practices  Tractor preparation Assembly & Set-UpContents of Crate Lower Deck Discharge Chute Deflector Connect the BatteryPosition Rear Bumper RH and LH Drive Control Levers Deck Height IndexDeck Lift Handle Seat Adjustment Lever Not Seen Ignition SwitchPower Take-Off PTO Switch Hour Meter / Indicator PanelParking Brake Engagement Lever Indicator Panel FeaturesThrottle Control Rear Bumper Not ShownOperation General SafetySafety Interlock System Before Operating Your TractorCold Weather Starting Using Jumper Cables To Start EngineStarting the Engine Parking BrakeDriving the Tractor Stopping the EnginePractice Operation Initial Use Driving the Tractor ForwardDriving the Tractor In Reverse Turning While Driving RearwardExecuting a Zero Turn Stopping the TractorDriving On Slopes Pull the PTO switch upward to the Engaged position Using the Mower DeckChecking the Safety Interlock Circuits Operating The PtoGeneral Battery Information MaintenanceAir Cleaner Spark Plug Hydrostatic Transmission Engine Changing the Engine OilUsing the Deck Wash System Battery MaintenanceTire Maintenance Cleaning the Spindle PulleysTractor Storage Battery StorageUsing a fuel stabilizer Emptying the fuel systemAdjusting RH & LH Drive Control Levers AdjustmentsAdjusting the Operators Seat Removing The Tractor From StorageFront to Back Leveling Leveling the Mower DeckSide to Side Leveling Refer to FigureAdjusting the Gauge Wheels Shoulder Screw Rear Gauge WheelReplace Air Filter Element Maintenance ScheduleCheck Engine Oil Level Charging the Battery ServiceBattery Removal Servicing Electrical SystemDeck Installation Rolling the belt off the PTO pulleyRolling the belt into the PTO pulley Using the idler pulley to tension the beltReplacing the Deck Drive Belt Blades may be removed as follows Mower Blade CareTransmission Drive Belt Console Jam Nut Stop Bolt Tractor CreepingTractor High Speed Tracking Troubleshooting Problem Cause Remedy759-3336 Spark Plug Champion RC12YC KH-20-883-02-S Kohler Air Filter Element and PrecleanerComponent Part Number and Description KH-12-050-01-S Kohler Oil FilterComponent Part Number and Description590-302-000 Double Bagger 190-116-000 Mulch Plug Attachments & AccessoriesModel Number Description MANUFACTURER’S Warranty Coverage MANUFACTURER’S Limited Warranty for Manual del operador Índice Al propietarioGracias Registro de información de productoFuncionamiento general Medidas importantes de seguridadProposición 65 de California No haga lo siguiente Funcionamiento en pendientesHaga lo siguiente Remolque ServicioNiños Manejo seguro de la gasolinaAmortiguador de chispas No modifique el motorAviso referido a emisiones Vida útil mediaSección 2 Medidas de seguridad  Preparación del tractor Montaje y ConfiguraciónContenido del cajón Instale el asiento del operadorBaje el deflector del canal de descarga de la plataforma Conecte la bateríaColoque el paragolpes trasero en posición Posicionamiento de la altura de la plataforma Controles y CaracterísticasManija de elevación de la plataforma Portacubeta Interruptor de encendidoVarilla de derivación de la transmisión no se ve Bandeja de almacenamientoParagolpes trasero no se muestra Control del reguladorPalanca de enganche del freno de mano Características del panel indicadorAntes de hacer funcionar el tractor FuncionamientoSeguridad general Sistema de bloqueo de seguridadUso de cables de puente para arrancar el motor Encendido del motorArranque del motor en clima frío Conducción del tractor Detención del motorPractique el modo de operación con el tractor uso inicial Giro con el tractor en marcha directa PosiciónNeutralMás despacio Conducción del tractor en marcha atrásGiro de radio cero Detención del tractorOperación en pendientes Control de los circuitos de bloqueo de seguridad Funcionamiento de la potencia de arranque PtoUso de la plataforma de la cortadora Mantenimiento Lubricación Mantenimiento de la bateríaMantenimiento de los neumáticos Uso del sistema de lavado de la plataformaSi guarda el tractor por 30 días o más Almacenamiento de la bateríaAlmacenamiento del tractor Uso de un estabilizador de combustibleAjustes Ajuste del asiento del operadorNivelación lado a lado Tuercas hexagonalDSiedlaeplataformaof Deck Mecanismo Nivelación adelante atrásAjuste de las ruedas de calibración Calendario de mantenimiento Carga de la batería ServicioRetiro de la batería Mantenimiento del sistema eléctricoDe la plataforma trasera Instalación de la plataformaMensula de suspensión Soporte deCorrea de la Reemplazo de la correa de transmisión de la plataformaUso de la polea loca para tensar la correa TransmisiónTubeCorrea de transmisión Cuidado de las cuchillas de la cortadora de céspedContratuerca Desplazamiento lento del tractorDesvío del tractor a alta velocidad Solución de Problemas Problema Causa SoluciónFiltro de combustible Kohler Piezas de reemplazoComponente Número de pieza y Descripción Sección 9 Piezas de reemplazo Aditamentos y accesorios Número de modelo DescripciónCobertura DE LA Garantía DEL Fabricante Garantía Limitada DEL Fabricante Para