Woods Equipment TCH4500 Blade Servicing, Blade Removal & Cutting Edge Reversal, Blade Inspection

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Blade Servicing

The chipper blades will eventually become dull, making chipping difficult and adding strain on the machine. Poor chipping performance is usually a result of dull chipper blades. It is recommended that the blades be sharpened every 5 to 15 hours or if the chipper’s per- formance has decreased. Check for the following symptoms and sharpen the blades as needed.

Severe vibration when feeding material into the chipper.

Small diameter branches do not self-feed.

Chips discharge unevenly or have stringy tails, especially when chipping green branches.

Blade Removal & Cutting Edge Reversal

1.Remove the discharge cap or optional discharge tube from the chipper housing.

2.Install disk lock. See Install Disk Lock, page 17. The disk is restrained to remove blade.

3.Remove blade by removing lock nuts from chipper disk.

4.Inspect blades for cracks or nicks in cutting edge.

5.Turn cutting edge over and use new edge or sharpen if both edges have been used.

6.Remove disk lock, rotate chipper disk, align holes, insert disk lock, and remove blade, turn cutting edge or sharpen second blade.

7.Install discharge cap or optional discharge tube when blades have been reworked.

Blade Inspection

Before you sharpen the chipper blades, check for per- manent damage. Replace if:

There are cracks, broken corners or nicks greater than 1/8 inch. See Figure 5.

The base of the cutting edge is worn or has been sharpened so that the edge extends less than 1/16 inch above the rotor chipping slot.

LA2

Figure 5. Inspect Blades

Blade Sharpening

1.Never sharpen or grind the mounting surface of the blades. This will cause the edge to roll and the blade will be damaged, resulting in poor chipping performance.

2.Regrind the angled edge of the chipper blade to 45-degrees. See Figure 6.

3.The blades can be ground on a bench grinder of a professional.

4.Make sure some type of fixture is used to correctly hold the blade at the proper angle.

5.Be careful when grinding so that the blades does not become overheated and change color. This will remove the heat-treated properties.

6.Use short grinding times and cool with water or some type of liquid coolant.

7.Remove an equal amount off each side of the blade to maintain rotor balance.

8.Small imperfections such as nicks and burrs on the flat side of the blade will not affect the chipping performance of the machine,

9.For blades that have been repeatedly sharpened, make sure that the sharpened surface extends past the chipping slot opening. If it does not extend past the opening, the blades must be replaced.

Sharpen Surface

Sharpen

.38

Surface

 

45°

Mounting Surface

 

 

Do Not Grind

 

LA3

Figure 6. Double Edge Blade

Blade Installation

1.Lock disk assembly. See Install Disk Lock, page 17.

2.Place blade on the disk and secure into position using two 1/2 x 1-3/4 (ASTM F835) flat head screws and 1/2 lock nuts. Torque hardware to 120 lbs-ft.

3.Remove disk lock, rotate disk assembly, install disk lock, and install second blade.

4.Install discharge cap or optional discharge tube.

18 Service

MAN0458 (9/23/2005)

 

 

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Contents Operators Introduction To the DealerTable of Contents LEA EL InstructivoSpecifications General InformationTraining SafetySafety Rules PreparationMaintenance TransportationStorage Safety Safety & Instructional DecalsShield Missing Safety Be Careful Chipper PRE-OPERATION OperationOperation Attaching Chipper to TractorStopping the Chipper Tractor StabilityStarting the Chipper Clearing Plugged DiskStoring Chipper CleaningOperating Technique After Each UsePRE-OPERATION Check List Owners ResponsibilityService and Maintenance Schedule ServiceService LubricationInstall Disk Lock Chipper BladesBlade Removal & Cutting Edge Reversal Blade InstallationBlade Servicing Blade InspectionDrive Belt Drive Belt AdjustmentBlade Clearance Front Drive BeltFront Belt Installation Rear Drive BeltTroubleshooting TroubleshootingTroubleshooting Install 3-POINT Hitch Pins AssemblyAssembly Instructions Install Chipper HopperHinge Latch Installed Install SMV Sign Install Discharge Tube OptionalShorten Driveline PRE-DELIVERY Check List Dealer Check ListsDealer Check Lists Delivery Check ListTCH4500 Base Assembly PartsTCH4500 Base Assembly Parts List PartsChipper Upper Assembly TCH4500 Chipper Upper Assembly Parts List TCH4500 Chipper Hopper Assembly TCH4500 Chipper Hopper Assembly Parts List TCH4500 Discharge Tube KIT OptionalTCH4500 & 5000 Chipper Driveline Assembly Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsWarranty Woods Equipment Company