Woods Equipment TBW150C manual Install Gearbox, Install Drive Sheave, Universal Joint Repair

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Install Gearbox

NOTE: Gearbox is heavy: do not attempt to move with- out mechanical assistance.

1.Set gearbox on gearbox stand and fasten with bolts and nuts. Torque bolts to 175 lbs-ft.

2.Attach drive sheave to output shaft. Secure using castle nut and hardware previously removed.

3.Attach gearbox stand to mower using four hex screws.

Install Drive Sheave

1.When gear stand is installed on mower, dimension A (from the top of the mower deck to the center line of the drive pulley) must be 2-1/16" (±1/32"). This is a critical dimension and must be carefully adjusted for proper belt life. Add or subtract shim washers under idler pulley to align with drive pulley.

2.Tighten gear stand hardware.

3.Fill gearbox half full with SAE 90W gear lube.

4.Check level after waiting five minutes to permit lube to work through bearings. Add lube, if necessary, until gearbox is half full.

5.Replace driveline shield. Attach driveline to gearbox.

1.Shim

2.Idler arm

3.Idler pulley

4.Drive sheave

5.Castle nut & cotter pin

6.Gearbox stand

Figure 12. Drive Sheave Installation

UNIVERSAL JOINT REPAIR

1.Yoke

2.Cup and bearings

3.Snap ring

4.Journal cross

Figure 13. U-Joint Exploded View

U-Joint Disassembly

1.Remove external snap rings from yokes in four locations as shown in Figure 14.

Figure 14

2.With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 15.

Figure 15

28 Dealer Service

MAN0765 (12/5/2008)

 

 

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Contents Turf Batwing Introduction To the DealerTable of Contents SpecificationsGeneral Information Safety Safety RulesTraining PreparationTransportation OperationMaintenance Storage Safety & Instructional Decals Be CarefulShield Missing Rotating Blades Thrown Objects 33347E Operation OperationAttaching Mower to Tractor Cutting Height Adjustment Attaching Hydraulic HosesInterference Check CV Driveline Turning LimitsStarting and Stopping Mower TransportOperating Operating Technique Operating TipsUneven Terrain Removing Mower from TractorCheck that all shields and guards are properly Owner Service Owner ServiceLubrication Information Description Frequency Belt Servicing Blade ServicingBlade Installation Chain ShieldingTroubleshooting CleaningAfter Each Use Periodically or Before Extended StorageBelt Conditions Dealer Service Dealer ServiceBlade Spindle Repair Seal Replacement Seal InstallationVertical Shaft Seal Replacement Horizontal Shaft Seal ReplacementDisassemble Gearbox Remove Gearbox from MowerReassemble Gearbox Gearbox Assembly Install Gearbox Install Drive SheaveJoint Disassembly Universal Joint RepairJoint Assembly Assembly Assembly InstructionsDealer SET-UP Instructions Optional EquipmentHydraulic Latch Release Installation Chain Shielding InstallationMulch Kit Installation Mulch Kit InstallationDealer Check List Dealer Check ListsPRE-DELIVERY Check List DEALER’S Responsibility Delivery Check DEALER’S ResponsibilityDealer Check List Parts Index PartsMain Frame Assembly Main Frame Assembly Parts List Part QTY DescriptionDeck Assembly Deck Assembly Parts List Gearbox seeTrailer Assembly Gearbox Assembly Blade & Spindle Assembly Wing Driveline Assembly Rear Driveline Assembly REF Part QTY DescriptionCV Driveshaft Assembly HUB & Axle AssemblyCaster Wheel Assembly Hydraulic Cylinder Rear Chain Shielding Optional Hydraulic Release KIT OptionalMulch KIT Optional Bolt Torque Chart SAE Series Torque ChartAppendix Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Warranty