Woods Equipment BW126XQ, BW180XQ manual Check Gearbox, Reinstallation on Cutter

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Check Gearbox

1.Place top cover (21) on housing and secure into position using six cap screws (20).

2.Check gearbox for leaks by: plugging all holes except one, applying 4 psi of compressed air, and immersing gearbox in water. Verify gearbox does not leak.

NOTE: Excessive air pressure will damage seals.

3.Remove gearbox from water and dry off.

4.Remove upper plug (3) on right side of housing. Add SAE 80W or 90W EP oil until it runs out side level hole. Replace plug.

5.Install breather (18) in top cover.

Reinstallation on Cutter

NOTE: Gearbox is heavy: do not attempt to move it without mechanical assistance.

1.Place gearbox on cutter and secure into position using four cap screws and lock washers.

2.Torque hardware to 300 lbs-ft.

3.Attach all drivelines to gearbox.

4.Install all shields.

1.Shaft 1-3/4, 20 spline, wing

2.Oil seal

3.3/8 plug

4.Snap ring

5.Bearing

6.Pinion gear

7.Bearing

8.Shim

9.Housing

10.Snap ring

11.Oil seal

12.Shim

13.Bearing

14.Shaft 1-3/4, 20 spline, center

15.Snap ring

16.Bearing

17.Gear

18.1/2 Breather

19.5/16 Lock washer

20.M8 x 30 Cap screw 8.8

21.Cover

22.Snap ring

Figure 14. Splitter Gearbox Assembly

MAN0962 (1/9/2012)

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Contents Batwing To the Dealer IntroductionLEA EL Instructivo Table of ContentsGeneral Information SpecificationsSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishInstallation Safety RulesTraining PreparationOperation TransportationMaintenance Storage Be Careful Safety & Instructional Decals540RPM #$ 33347E Operation Connecting Cutter to TractorOperation Hydraulic Connection Cutting Height AdjustmentInterference Check CV Driveline Turning LimitsCutter Operation Tractor OperationMowing Tips ShreddingLock-Up TransportingOwners Responsibility PRE-OPERATION Check ListBlocking Method Owner ServiceOwner Service Driveline Lubrication LubricationGearbox Lubrication Seasonal Lubrication Blade Installation FigureBlades Blade Removal FigureBlade Sharpening Slip Clutch Adjustment FigureServicing Tires Safely CleaningShielding Repair Troubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal Replacement FigureRemoval from Cutter Figure Disassembly FigureGearbox Repair Gearbox ReinstallationSplitter Gearbox Repair Figure Removal from Cutter DisassemblyAssembly Check Gearbox Reinstallation on CutterCrossbar Removal Crossbar RemovalUniversal Joint Repair Crossbar InstallationJoint Disassembly Joint Assembly Dealer SET-UP Instructions AssemblyAssembly Instructions Spring Arm and Cylinder Installation Install Height Adjustment Cylinder Install SMV EmblemInstall Tongue Install Wheel and HubJoint Drive Installation Install 3-Joint Drive 540 RPM OnlyInstall Wing Cylinder & Lock-up Bar Install CV Drive OptionalInstall Wing Left Wing Lock-Up Bar Installed Install Wing Wheel and Hub FigureInstall Hose Kit Install Wing Wheel Yoke Adjustment LinkInstall Wing Driveline Chain Shielding Installation Center Section Install Chain or Belt ShieldingChain Shielding Installation Right Wing Shown Belt Shielding Installation Right Wing Counterweight Installation BW126X and BW126XL Counterweight InstallationWinch Kit Installation Optional Dealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListMAN0962 1/9/2012 Parts Parts IndexMain Frame Assembly Front Section Part QTY Description Main Frame Assembly Rear Section Tire & hub see Wing Assembly REF Part QTY Description RPM 1000 RPM Style a Splitter Gearbox AssemblyParts Style B Splitter Gearbox Assembly 1033751 1033752 Complete splitter gearbox 1005308 Style a Wing & Center Gearbox Assembly Left Wing Right Wing Center Style B Wing & Center Gearbox Assembly Shim 40.3 x 61.7 x Center Deck Drive Assembly BW180X & BW126X Front Drive Assembly Equal Angle BW180X & BW126X Rear Drive Assembly Equal Angle RPM & 1000 RPM Front CV Drive Wing Drive Assembly Bolt Wheel & Tire Assembly 1027468 1028590 Single ROW Double ROW Chain Shielding Center Section Front & RearSingle ROW Chain Shielding Wing Front & RearHydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalBW126X / BW126XQ Weight BOX Assembly Optional Winch Kit Operation Winch Kit InstallationWinch KIT Optional SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty Warranty