Woods Equipment BW180XQ, BW126XQ manual Crossbar Removal

Page 30

CROSSBAR REMOVAL

1.It is necessary to gain access to bottom side of cutter for crossbar removal. See Blocking Method page 19.

NOTE: You will need to use either the puller screw (Item 6, Figure 16) or a small hydraulic jack to remove the crossbar.

2.Remove blades from crossbar as shown in Figure 15.

9.Blade pin

10.Crossbar assembly

11.Shim, 18 ga

12.Shim, 20 ga

13.Keyhole plate

14.Blade lock clip

52.1/2 NC x 1-1/4 HHCS GR5

Figure 15. Blade Removal

3.Refer to Figure 16. Remove cotter pin from bottom of crossbar and remove nut and washer.

4.Attach a clevis (1) to each end of crossbar, using blade pins, spacers, keyhole plates, and blade pin clips.

5.Position tube assembly (5) with threaded nut (4) toward crossbar for puller screw removal or down for hydraulic jack removal.

6.For removal with puller screw, attach tube (5) to each clevis with bolts (2) and nuts (3). Place pad

(4)in nut and thread puller screw (6) into nut from bottom. Tighten until pad is solid against gearbox shaft. For best results, strike head of puller screw with a hammer while tightening with a wrench.

7.For removal with a jack, attach tube to each clevis with puller links (7), bolts (2), and nuts (3). Place jack on tube with end of jack pressing against gearbox shaft. Slowly apply force with jack.

NOTE: Hydraulic jack will not operate if tipped more than 90°. Use care to prevent bending cross- bar during removal.

1.Crossbar puller clevis

2.5/8 NC x 4-1/2 HHCS

3.5/8 NC Hex nut

4.Crossbar puller pad

5.Crossbar puller tube

6.Crossbar puller screw

7.Crossbar puller link

Figure 16. Crossbar Removal

30 Dealer Service

MAN0962 (1/9/2012)

 

 

Image 30
Contents Batwing Introduction To the DealerTable of Contents LEA EL InstructivoSpecifications General InformationFree Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesInstallation PreparationTransportation OperationMaintenance Storage Safety & Instructional Decals Be Careful540RPM #$ 33347E Connecting Cutter to Tractor OperationOperation Interference Check Cutting Height AdjustmentHydraulic Connection CV Driveline Turning LimitsMowing Tips Tractor OperationCutter Operation ShreddingTransporting Lock-UpPRE-OPERATION Check List Owners ResponsibilityOwner Service Owner ServiceBlocking Method Lubrication Gearbox LubricationDriveline Lubrication Blades Blade Installation FigureSeasonal Lubrication Blade Removal FigureSlip Clutch Adjustment Figure Blade SharpeningCleaning Shielding RepairServicing Tires Safely Troubleshooting TroubleshootingGearbox Maintenance Dealer ServiceDealer Service Seal Replacement FigureDisassembly Figure Gearbox RepairRemoval from Cutter Figure Reinstallation GearboxDisassembly AssemblySplitter Gearbox Repair Figure Removal from Cutter Reinstallation on Cutter Check GearboxCrossbar Removal Crossbar RemovalCrossbar Installation Joint DisassemblyUniversal Joint Repair Joint Assembly Assembly Assembly InstructionsDealer SET-UP Instructions Install Height Adjustment Cylinder Install SMV Emblem Spring Arm and Cylinder InstallationInstall Wheel and Hub Install TongueInstall 3-Joint Drive 540 RPM Only Joint Drive InstallationInstall CV Drive Optional Install WingInstall Wing Cylinder & Lock-up Bar Install Wing Wheel and Hub Figure Left Wing Lock-Up Bar InstalledInstall Wing Wheel Yoke Adjustment Link Install Wing DrivelineInstall Hose Kit Install Chain or Belt Shielding Chain Shielding Installation Center SectionChain Shielding Installation Right Wing Shown Belt Shielding Installation Right Wing BW126X and BW126XL Counterweight Installation Counterweight InstallationWinch Kit Installation Optional PRE-DELIVERY Check List Dealer Check ListsDealer Check Lists Delivery Check ListMAN0962 1/9/2012 Parts Index PartsMain Frame Assembly Front Section Part QTY Description Main Frame Assembly Rear Section Tire & hub see Wing Assembly REF Part QTY Description Style a Splitter Gearbox Assembly RPM 1000 RPMParts Style B Splitter Gearbox Assembly 1033751 1033752 Complete splitter gearbox 1005308 Style a Wing & Center Gearbox Assembly Left Wing Right Wing Center Style B Wing & Center Gearbox Assembly Shim 40.3 x 61.7 x Center Deck Drive Assembly BW180X & BW126X Front Drive Assembly Equal Angle BW180X & BW126X Rear Drive Assembly Equal Angle RPM & 1000 RPM Front CV Drive Wing Drive Assembly Bolt Wheel & Tire Assembly 1027468 1028590 Chain Shielding Center Section Front & Rear Single ROW Double ROWChain Shielding Wing Front & Rear Single ROWHydraulic Cylinders Crossbar Puller Optional Hydraulic Cylinder Stroke Control KITBW126X / BW126XQ Weight BOX Assembly Optional Winch Kit Installation Winch KIT OptionalWinch Kit Operation Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Warranty