Yazoo/Kees ZEKW42170, ZEKW52210 manual Maintenance Schedule

Page 37
MAINTENANCE

MAINTENANCE

Maintenance

Maintenance Schedule

The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation.

Read “Maintenance” section in the “Safety Instructions” section.

1)First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty conditions,

cleaning and replacement are required more often. 3) For daily use, the machine should be lubricated twice weekly. 4) Performed by authorized service workshop.

z= Described in this manual

= Not described in this manual

 

 

Daily

Weekly

At

Maintenance interval

 

 

mainte-

mainte-

least

 

in hours

 

 

nance

nance

once

 

 

 

 

 

 

 

 

 

each

 

 

 

 

Maintenance

Page

Before

After

 

25

50

100

300

 

year

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the parking brake

54

z

 

 

 

 

 

 

 

Check the engine’s oil level (every refueling)

58

z

 

 

 

 

 

 

 

Check the safety system

39

z

 

 

 

 

 

 

 

Check for fuel and oil leakages

-



 

 

 

 

 

 

 

Check/clean the engine’s cooling air intake

40

 

z

 

 

 

 

 

 

Check the mower deck

46

 

z

 

 

 

 

 

 

Check hardware (screws, nuts, etc.)

50

 

z

 

 

 

 

 

 

Clean under the mower deck

50

 

z

 

 

 

 

 

 

Start the engine and blades, listen for unusual

-

 



 

 

 

 

 

 

sounds

 

 

 

 

 

 

 

 

 

Check for damage

-

 



 

 

 

 

 

 

Thoroughly clean around the engine

-

 



 

 

 

 

 

 

Clean around belts, belt pulleys, etc.

-

 



 

 

 

 

 

 

Check the tire pressures

42

 

 

 

 

z

 

 

 

Check battery

37

 

 

 

 

z

 

 

 

Sharpen/Replace mower blades

46

 

 

 

 

z

 

 

 

Check the fuel pump’s air filter 2)

42

 

 

 

 

z

 

 

 

Clean the engine’s cooling air intake 2)

40

 

 

 

z

z

 

 

 

Clean the air cleaner’s pre-filter 2) (foam)

41

 

 

 

z

z

 

 

 

Clean the air cleaner’s filter cartridge 2)

41

 

 

 

z

 

z

 

 

(paper filter)

 

 

 

 

 

 

 

 

 

Check/adjust the parking brake

-

 

 

 



 



 

 

Inspect muffler/Spark arrester

-

 

 

 



 



 

 

 

 

 

 

 

 

 

 

 

 

English-35

Image 37
Contents Models Operator’s manual968999295/ZEKW42170 968999296/ZEKW52210Page OPERATOR’S MANUAL ContentsZE RIDER English-2 Introduction INTRODUCTIONCongratulations GeneralManufacturing Number Good ServiceSymbols and Decals SYMBOLS AND DECALSRead Safety Instructions SAFETY INSTRUCTIONSGeneral Operation English-8 Slope Operation Personal Safety EquipmentChildren Maintenance General Maintenance Use protective goggles IMPORTANT INFORMATION TransportCustomer responsibilities Controls CONTROLSControl Locations 2. Motion Control Levers 1. Parking BrakeTracking 4. Seat adjustment bolts3. Fuel Shut Off Valve 1. Forward5. Refueling 7. Fuses 6. By pass linkage8. Hour Meter 10. Ignition Switch9. Choke Control 11. Throttle Control 12. Blade switch13. Cutting height pedal AccessoriesOperation OPERATIONTraining Starting the Engine Before Starting6.Move the throttle to the middle position 8.Open the fuel shut off valve IMPORTANT INFORMATION To start an engine with a weak battery Running Operating on hills Mowing patterns Mowing TipsStopping the Engine the engine stopped Moving by Handthe ignition key has been removed the parking brake is onMaintenance MAINTENANCEMaintenance Schedule The ignition key has been removed The engine is stoppedThe parking brake is on Battery Ignition System Checking the Safety System Checking and Adjusting the Choke Cable Checking and Adjusting the Throttle CableChecking the Engines Cooling Air Intake 2. Throttle cableStandard air filter Replacing the Air Filter Kawasaki EngineChecking the Fuel Pump’s Air Filter Replacing the Fuel FilterChecking Tire Pressures Checking the V-belts Checking the Parking BrakeDeck belt Faulty adjustment can cause an accidentDeck belt installation IZT belt Checking the Blades Blade replacement Adjusting the Mower Deck To adjust anti-scalprollers Caster Wheels Cleaning and WashingHardware Use protective glasses when cleaning and washingParking brake Tracking adjustmentTo adjust parking brake Mower is tracking to the rightLubrication LUBRICATIONLubrication Schedule ZE1. Front Wheel Mount Lubricating the Cables2. Front Wheel Bearings 3. Deck spindle4. Deck outer spindle Checking the Oil Level Transaxle Transmission Fluid Change 6. Changing the Engine Oil Filter14.Proceed to the purge procedure Purging Procedures Trouble Shooting Guide TROUBLE SHOOTING GUIDEWater in the fuel Uneven mowing results STORAGE ServiceStorage Winter StorageWiring diagram WIRING DIAGRAMS1 13 11 5 12 Technical Data TECHNICAL DATAEquipment Overall dimensionsProductivity Torque Specifications Conformity Certificates CONFORMITY CERTIFICATESUSA requirements Service Journal SERVICE JOURNALDelivery Service 1. Change engine oil After the First 5-8HoursEnglish-69 4.Check battery with cables 25-HourService5.Lubricate according to lubrication chart 6.Check/clean the engine’s cooling air intake1.Perform the 25-hourservice 50-HourService4.Lubricate according to lubrication chart 5.Check/adjust the parking brake2.Perform the 50-hourservice 100-HourService4.Clean/replace the spark plugs 3.Change the engine oil filter300-HourService At Least Once Each Year English-75 English-76 English-77