Yazoo/Kees ZEKW42170, ZEKW52210 manual Lubrication, Purging Procedures

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Purging Procedures

LUBRICATION

Purging Procedures

Due to the effects air has on efficiency in hydrostatic drive applications, it is critical that it is purged from the system.

These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system.

The resulting symptoms in hydrostatic systems may be:

1.Noisy operation.

2.Lack of power or drive after short term operation.

3.High operation temperature and excessive expansion of oil.

Before starting, make sure the transaxle is at the proper oil level. If it is not, fill to the specifications outlined earlier.

The following procedures are best performed with the vehicle drive wheels off the ground. Then repeated under normal operating conditions.

1.Disengage the brake if activated.

2.With the bypass valve open and the engine running at fast idle, slowly move the directional control in both forward and reverse directions (5 or 6 times). As air is purged from the unit, the oil level will drop.

3.With the bypass valve closed and the engine running, slowly move the directional control in both forward and reverse directions (5 to 6 times). Check the oil level, and add oil as required after stopping the engine.

4.It may be necessary to repeat Steps 2 and 3 until all the air is completely purged from the system. When the transaxle operates at normal noise levels and moves smoothly forward and reverse at tnormal speeds, then the transaxle is considered purged.

5.After the vehicle has been used two times, the oil level should be checked while the oil is cold and adjusted accordingly.

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Contents Operator’s manual Models968999295/ZEKW42170 968999296/ZEKW52210Page Contents OPERATOR’S MANUALZE RIDER English-2 INTRODUCTION IntroductionCongratulations GeneralGood Service Manufacturing NumberSYMBOLS AND DECALS Symbols and DecalsRead SAFETY INSTRUCTIONS Safety InstructionsGeneral Operation English-8 Personal Safety Equipment Slope OperationChildren Maintenance General Maintenance Use protective goggles Transport IMPORTANT INFORMATIONCustomer responsibilities CONTROLS ControlsControl Locations 1. Parking Brake 2. Motion Control Levers4. Seat adjustment bolts Tracking3. Fuel Shut Off Valve 1. Forward5. Refueling 6. By pass linkage 7. Fuses10. Ignition Switch 8. Hour Meter9. Choke Control 12. Blade switch 11. Throttle ControlAccessories 13. Cutting height pedalOPERATION OperationTraining Before Starting Starting the Engine6.Move the throttle to the middle position 8.Open the fuel shut off valve OPERATION To start an engine with a weak battery Running Operating on hills Mowing Tips Mowing patternsStopping the Engine Moving by Hand the engine stoppedthe ignition key has been removed the parking brake is onMAINTENANCE MaintenanceMaintenance Schedule The engine is stopped The ignition key has been removedThe parking brake is on Battery Ignition System Checking the Safety System Checking and Adjusting the Throttle Cable Checking and Adjusting the Choke CableChecking the Engines Cooling Air Intake 2. Throttle cableReplacing the Air Filter Kawasaki Engine Standard air filterReplacing the Fuel Filter Checking the Fuel Pump’s Air FilterChecking Tire Pressures Checking the Parking Brake Checking the V-beltsDeck belt Faulty adjustment can cause an accidentDeck belt installation IZT belt Checking the Blades Blade replacement Adjusting the Mower Deck To adjust anti-scalprollers Cleaning and Washing Caster WheelsHardware Use protective glasses when cleaning and washingTracking adjustment Parking brakeTo adjust parking brake Mower is tracking to the rightLUBRICATION LubricationLubrication Schedule ZELubricating the Cables 1. Front Wheel Mount2. Front Wheel Bearings 3. Deck spindle4. Deck outer spindle Checking the Oil Level 6. Changing the Engine Oil Filter Transaxle Transmission Fluid Change14.Proceed to the purge procedure Purging Procedures TROUBLE SHOOTING GUIDE Trouble Shooting GuideWater in the fuel Uneven mowing results Service STORAGEStorage Winter StorageWIRING DIAGRAMS Wiring diagram1 13 11 5 12 TECHNICAL DATA Technical DataOverall dimensions EquipmentProductivity Torque Specifications CONFORMITY CERTIFICATES Conformity CertificatesUSA requirements SERVICE JOURNAL Service JournalDelivery Service After the First 5-8Hours 1. Change engine oilEnglish-69 25-HourService 4.Check battery with cables5.Lubricate according to lubrication chart 6.Check/clean the engine’s cooling air intake50-HourService 1.Perform the 25-hourservice4.Lubricate according to lubrication chart 5.Check/adjust the parking brake100-HourService 2.Perform the 50-hourservice4.Clean/replace the spark plugs 3.Change the engine oil filter300-HourService At Least Once Each Year English-75 English-76 English-77