Multiquip operation manual DCA-800SSK Rules for Safe Operation, General Safety, Burns

Page 12

DCA-800SSK — RULES FOR SAFE OPERATION

DANGER - READTHIS MANUAL!

Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the DCA-800SSK(60 Hz) Whisperwatt

Generator

General Safety:

DO NOT operate or service this equipment before reading this entire manual.

The operator MUST BE familiar with proper safety precautions and operations techniques before using generator.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by MQ Power for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the machine for loosened threads or bolts before starting.

NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.

HighTemperatures – Allow the engine to cool before performing service and maintenance functions. Contact with hot! components can cause serious

burns.

The engine of this generator requires an adequate free flow of cooling air. NEVER operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is

restricted it will cause serious damage to the generator or engine and may cause injury to people. The generator engine gives off DEADLY carbon monoxide gas.

DO NOT place hands or fingers inside generator engine compartment when engine is running.

NEVER run engine without air filter.Severe engine damage may occur.

DO NOT leave the generator running in the manual mode unattended.

Refer to the Komatsu Engine Owner's Manual for engine technical questions or information.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

PAGE 12 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)

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Contents Model DCA-800SSK Diesel engine exhaust and some DCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 DCA-800SSKTABLE of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-800SSK Specifications DCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 DCA-800SSK Dimensions TOP and Side DCA-800SSK- Dimensions Front , Rear and Doors DCA-800SSK Safety Message Alert Symbols Injury to yourself and othersDCA-800SSK Safety Message Alert Symbols This generator, other propertyGeneral Safety DCA-800SSK Rules for Safe OperationBurns Electrical Safety DCA-800SSK Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyUse the following guidelines when handling the battery Use well insulated gloves when picking up the batteryTowing & Transporting Safety EmergenciesDCA-800SSK Installation Typical Generator Grounding ApplicationDCA-800SSK Installation Outdoor InstallationMounting Towing Safety Precautions DCA-800SSK -TOWING Rules for Safe OperationDCA-800SSK -TRAILER-SAFETY Guidelines Explanation of ChartCoupler Type of hitch used on the trailer for towing DCA-800SSK -TRAILER-SPECIFICATIONS Trailer SpecificationsDCA-800SSK -TRAILER-SPECIFICATIONS SpecificationsDCA-800SSK Operation and Safety Decals Machine Safety DecalsDCA-800SSK Operation and Safety Decals DCA-800SSK Operation and Safety Decals DCA-800SSK Operation and Safety Decals DCA-800SSK General Information DCA-800SSK Major Components Generator Major ComponentsDCA-800SSK Generator Control Panel Generator Control PanelDCA-800SSK Generator Control Panel DCA-800SSK Engine Operating Panel Engine Operating PanelsDCA-800SSK Engine Operating Panel Fuel Level Gauge -This gauge indicates diesel fuel levelOutput Terminal Familiarization Output Terminal PanelDCA-800SSK Output Terminal Panel Overview 120VAC Gfci ReceptaclesConnecting Loads Maximum Power Output KWDCA-800SSK Output Terminal Panel Overview Over Current RelaySingle Phase Load Three Phase LoadDCA-800SSK- Load Application Generator OutputVoltages Voltage Change-Over BoardGenerator Amperage How to Read the OutputTerminal Gauge DCA-800SSK Generator OUTPUTS/GAUGE ReadingMaximum Amps DCA-800SSK Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-800SSK Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-800SSK PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefilling Procedures RefuelingFuel from the secondary inner Full Trailer Tank DCA-800SSK- PRE-SETUP Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherBattery Battery Cable InstallationWiring AlternatorDCA-800SSK GEN. START-UP Procedure Manual Before StartingEngines exhaust contains harmful emissions If applicable perform the followingDCA-800SSK Generator START-UP Procedure Manual High positionOil Pressure Gauge Place the engine speed switch in the LOW position Figure Thru 19 pagesDCA-800SSK Generator SHUT-DOWN Procedure Auto Starting Auto ModeSet the engine speed switch to the High position DCA-600SSK Generator SHUT-DOWN Procedure To shutdown the generator use the following procedureEmergency Shutdown Procedure Engine Shutdown Controller S/N 3698617~DCA-800SSK Maintenance Inspection / MaintenanceAir Cleaner Service DailyCleaning the Fuel Strainer General InspectionFlushing Out Radiator and Changing Coolant Changing OilReplacing Fuel Filter Cleaning Breather Element GreasingGenerator Storage Removal From Long Term StorageBattery Charger/Jacket Water Heater Power Connections Brakes Air Brake SystemCam Brakes Brake Drums or discs, Linings, and HosesDCA-800SSK -TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionLug NutTorque Requirements Start all wheel lug nuts by handLug nuts DCA-800SSK -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-800SSK -TRAILER-WIRING Diagram DCA-800SSK Generator Wiring Diagram Generator Wiring DiagramDCA-800SSK Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-800SSK Engine Wiring Diagram Engine Wiring DiagramDCA-800SSK Engine Wiring Diagram DCA-800SSK Electronic GOV. Controller Wiring Diagram Electronic Governor ControllerEngine does not start Starter does not runDCA-800SSK -TROUBLESHOOTING Engine Engine revolution is notSmooth Deficient outputDCA-800SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-800SSK -TROUBLESHOOTING Mpec Engine Controller Troubleshooting MpecExplanation of Code in Remarks Column QTY. ColumnDCA-800SSK Suggested Spare Parts Qty DescriptionTo S/N 3706721~DCA-800SSK Generator Assy C5110000102 06018423668171020004 8171020504DCA-800SSK Generator Assy C5153000002 C41370000030012110075 0042610000DCA-800SSK Control Panel Assy DCA-800SSK Control Panel Assy DCA-800SSK Control BOX Assy C5214000002 C521401005020601806166 CW040LM 1500/5ADCA-800SSK Control BOX Assy 0601823757 Upto S/N0601823143 0601827655DCA-800SSK Engine and Radiator Assy C5924200024 3700268~6002111231 6003117111DCA-800SSK Engine and Radiator Assy DCA-800SSK Engine and Radiator Assy DCA-800SSK OIL Drain Assy HEX. Head Bolt DCA-800SSK Engine Operating Panel Assy Support LEG DCA-800SSK Outputterminal Assy C5231700003 75218605047521850504 0010112040DCA-800SSK Outputterminal Assy DCA-800SSK Outputterminal Assy DCA-800SSK Battery Assy 0168719052 08050189040805006404 0805006504DCA-800SSK Muffler Assy C5331100002 0019112030C5335200104 C5335200204DCA-800SSK Fueltank Assy C5364000303 06055050300601850590 0810105400DCA-800SSK Enclosure #1 Assy Enclosure #1 AssyC5414000002 75251160040019110030 C5414100004DCA-800SSK Enclosure #1 Assy C5424200103 C5424200203C5434000002 0010120075DCA-800SSK Enclosure #2 Assy Enclosure #2 AssyC5444000313 C54943001047525151004 C5444000203DCA-800SSK Enclosure #2 Assy 0805011304 0805011204M9110100204 0845045004DCA-800SSK Enclosure #3 Assy Enclosure #3 AssyC5454100003 C5494400004C5454100103 C5494400104DCA-800SSK Enclosure #3 Assy 7525176704 75259667040825007362 0845046904DCA-800SSK Rubber Seals Assy 0228901690 02289009950228901035 0228901090DCA-800SSK Name Plate and Decals 0800520904 AT-2022438 0800520814DCA-800SSK Name Plate and Decals OIL Drain Group Terms and Conditions of Sale Parts Freight PolicyDCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 HERE’S HOW to GET Help

DCA-800SSK specifications

The Multiquip DCA-800SSK is a versatile and powerful generator designed for both commercial and residential applications. Renowned for its reliability and performance, this model is ideal for construction sites, events, and emergency power needs. One of its standout features is the robust 8000-watt output, which makes it suitable for running heavy-duty equipment, tools, and multiple appliances simultaneously.

At the heart of the DCA-800SSK is a reliable Honda engine, renowned for its durability and efficiency. This 4-stroke, air-cooled engine not only provides exceptional power but also boasts lower emissions, making it an environmentally friendly choice. The generator’s fuel tank capacity supports extended run times, ensuring that users can rely on it for prolonged periods without frequent refueling interruptions.

In terms of design, the Multiquip DCA-800SSK has a compact and sturdy frame that allows for easy transport and setup. With its rugged wheels and ergonomic handles, maneuvering the generator across job sites or in emergency situations is a breeze. Additionally, this model is equipped with an electric start feature, providing user convenience and saving time in critical situations.

The DCA-800SSK incorporates advanced technologies such as automatic voltage regulation (AVR), which ensures stable power delivery. This feature is crucial for protecting sensitive electronic devices from voltage fluctuations, making the generator suitable for a variety of applications, including powering computers, medical equipment, and other electronics.

Safety is also prioritized in the design of the DCA-800SSK. It comes with features like low-oil shutoff and overload protection, which prevent damage to both the generator and connected equipment.

With a noise level rated at a manageable decibel level, this generator is suitable for use in noise-sensitive environments. Overall, the Multiquip DCA-800SSK stands out for its combination of power, efficiency, and user-friendly features, making it a reliable choice for anyone in need of backup or portable power solutions. The brand’s reputation for quality and performance adds a layer of trust for users seeking dependable power sources in various settings.