Multiquip operation manual DCA-800SSK Engine Operating Panel

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DCA-800SSK — ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the DCA-800SSK "Engine Operating Panels " (Figure 11).

1.Air Cleaner Indicators – When lit, indicates air cleaner must be serviced or replaced. This engine of this generator requires two air cleaners.

2.Battery Switch – This switch should be set to the "ON" position during normal operation. When the engine has been stopped, place this switch in the "OFF" position. DO NOT turn this switch during normal operation; it will cause damage to the electrical equipment.

3.Ignition Switch (Up to S/N 3699247) – Four position switch, pre-heat, stop, run and start. Insert ignition key to start and stop engine..

4.Preheat Lamp – Indicates that the glow plugs of the diesel engine are hot is ready to start.

5.Emergency Stop Button – Press this button to stop the engine in the event of an emergency. DO NOT use this button as a normal means of stopping the engine.

6.Oil Filter Alarm Lamp – Indicates the oil filter is clogged and needs replacement.

7.Engine Warning Display (LED) Module – This module

display’s the following engine failures:

A. Overheat Lamp - This lamp turns on when the cooling water temperature rises beyond normal level. If the this light is on, the emergency shutdown device will stop the engine.

B. Low Oil Pressure Lamp - This lamp will turn on if the Auto-OFF/Reset-Manual switch on the Engine Controller is set in "Manual" position. It will remain lit until the oil pressure is at a normal level. If the lamp turns on at any time during the normal working time of the generator, it will shut down the engine.

C. Low Fuel Level Lamp - When lit, this indicates to add fuel. Let the engine cool before adding diesel fuel.

D. Low Battery Fluid Lamp - This indicates the battery fluid level is low. This indicator will shut down the engine. Refill the battery with distilled water.

E.Clogged Air Filter Lamp - This indicates the air filter is clogged. Stop the engine and replace the air filter.

8.Tachometer - Indicates engine speed in RPMs for 60Hz operation. Normal operation is 1800 RPMs when the load is applied. A built in hour meter will record the number of operational hours that the generator has been in use.

8.Oil Pressure gauge - This gauge indicates the oil pressure. During normal operation, the gauge should read in the 'green' zone. When starting the generator, the oil pressure may read slightly higher, but after the engine warms up, it should return to the "green" zone.

9.WaterTemp Gauge - This indicates the temperature of the coolant. During normal operation this gauge should read in the 'green' zone.

11.Charging Ammeter Gauge - This gauge indicates the current supplied by the alternator, which supplies current from the generator's control circuits and battery charging system.

12.Fuel Level Gauge -This gauge indicates diesel fuel level.

13.Engine Speed Switch (S/N 3699248~) This switch changes the engine speed from low (idle) to high.

14.Preheat Button – Press and hold this button for 30seconds until the preheat lamp is lit (ON).

DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 31

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Contents Model DCA-800SSK Diesel engine exhaust and some DCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 DCA-800SSKTABLE of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-800SSK Specifications DCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 DCA-800SSK Dimensions TOP and Side DCA-800SSK- Dimensions Front , Rear and Doors Injury to yourself and others DCA-800SSK Safety Message Alert SymbolsThis generator, other property DCA-800SSK Safety Message Alert SymbolsDCA-800SSK Rules for Safe Operation General SafetyBurns DCA-800SSK Rules for Safe Operation Electrical SafetyGenerator Grounding Use well insulated gloves when picking up the battery Maintenance SafetyBattery Safety Use the following guidelines when handling the batteryEmergencies Towing & Transporting SafetyTypical Generator Grounding Application DCA-800SSK InstallationOutdoor Installation DCA-800SSK InstallationMounting DCA-800SSK -TOWING Rules for Safe Operation Towing Safety PrecautionsExplanation of Chart DCA-800SSK -TRAILER-SAFETY GuidelinesCoupler Type of hitch used on the trailer for towing Trailer Specifications DCA-800SSK -TRAILER-SPECIFICATIONSSpecifications DCA-800SSK -TRAILER-SPECIFICATIONSMachine Safety Decals DCA-800SSK Operation and Safety DecalsDCA-800SSK Operation and Safety Decals DCA-800SSK Operation and Safety Decals DCA-800SSK Operation and Safety Decals DCA-800SSK General Information Generator Major Components DCA-800SSK Major ComponentsGenerator Control Panel DCA-800SSK Generator Control PanelDCA-800SSK Generator Control Panel Engine Operating Panels DCA-800SSK Engine Operating PanelFuel Level Gauge -This gauge indicates diesel fuel level DCA-800SSK Engine Operating PanelOutput Terminal Panel Output Terminal Familiarization120VAC Gfci Receptacles DCA-800SSK Output Terminal Panel OverviewOver Current Relay Connecting LoadsMaximum Power Output KW DCA-800SSK Output Terminal Panel OverviewThree Phase Load Single Phase LoadDCA-800SSK- Load Application Voltage Change-Over Board Generator OutputVoltagesGenerator Amperage DCA-800SSK Generator OUTPUTS/GAUGE Reading How to Read the OutputTerminal GaugeMaximum Amps 1Ø-240V Uvwo Terminal Output Voltages DCA-800SSK Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-800SSK Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output VoltagesFuel Check DCA-800SSK PRE-SETUPCircuit Breakers Lubrication OilRefueling Refilling ProceduresFuel from the secondary inner Full Trailer Tank Operation Freezing Weather DCA-800SSK- PRE-SETUPCleaning the Radiator Air Cleaner Fan Belt TensionAlternator BatteryBattery Cable Installation WiringIf applicable perform the following DCA-800SSK GEN. START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsHigh position DCA-800SSK Generator START-UP Procedure ManualOil Pressure Gauge Thru 19 pages Place the engine speed switch in the LOW position FigureStarting Auto Mode DCA-800SSK Generator SHUT-DOWN Procedure AutoSet the engine speed switch to the High position Engine Shutdown Controller S/N 3698617~ DCA-600SSK Generator SHUT-DOWN ProcedureTo shutdown the generator use the following procedure Emergency Shutdown ProcedureInspection / Maintenance DCA-800SSK MaintenanceGeneral Inspection Air CleanerService Daily Cleaning the Fuel StrainerChanging Oil Flushing Out Radiator and Changing CoolantReplacing Fuel Filter Removal From Long Term Storage Cleaning Breather ElementGreasing Generator StorageBattery Charger/Jacket Water Heater Power Connections Brake Drums or discs, Linings, and Hoses BrakesAir Brake System Cam BrakesSuspension DCA-800SSK -TRAILER MaintenanceTires/Wheels/Lug Nuts Tire Wear/InflationStart all wheel lug nuts by hand Lug NutTorque RequirementsLug nuts Trailer Wiring Diagram 5-Pin DCA-800SSK -TRAILER-WIRING DiagramDCA-800SSK -TRAILER-WIRING Diagram Generator Wiring Diagram DCA-800SSK Generator Wiring DiagramMain Circuit Breaker Wiring Diagram DCA-800SSK Generator Wiring Diagram Main BreakerEngine Wiring Diagram DCA-800SSK Engine Wiring DiagramDCA-800SSK Engine Wiring Diagram Electronic Governor Controller DCA-800SSK Electronic GOV. Controller Wiring DiagramStarter does not run Engine does not startDeficient output DCA-800SSK -TROUBLESHOOTING EngineEngine revolution is not SmoothGenerator Troubleshooting DCA-800SSK -TROUBLESHOOTING GENERATOR/ENGINEEngine Controller Troubleshooting Mpec DCA-800SSK -TROUBLESHOOTING MpecQTY. Column Explanation of Code in Remarks Column3706721~ DCA-800SSK Suggested Spare PartsQty Description To S/NDCA-800SSK Generator Assy 8171020504 C51100001020601842366 8171020004DCA-800SSK Generator Assy 0042610000 C5153000002C4137000003 0012110075DCA-800SSK Control Panel Assy DCA-800SSK Control Panel Assy DCA-800SSK Control BOX Assy CW040LM 1500/5A C5214000002C52140100502 0601806166DCA-800SSK Control BOX Assy 0601827655 0601823757Upto S/N 0601823143DCA-800SSK Engine and Radiator Assy 6003117111 C59242000243700268~ 6002111231DCA-800SSK Engine and Radiator Assy DCA-800SSK Engine and Radiator Assy DCA-800SSK OIL Drain Assy HEX. Head Bolt DCA-800SSK Engine Operating Panel Assy Support LEG DCA-800SSK Outputterminal Assy 0010112040 C52317000037521860504 7521850504DCA-800SSK Outputterminal Assy DCA-800SSK Outputterminal Assy DCA-800SSK Battery Assy 0805006504 01687190520805018904 0805006404DCA-800SSK Muffler Assy C5335200204 C53311000020019112030 C5335200104DCA-800SSK Fueltank Assy 0810105400 C53640003030605505030 0601850590Enclosure #1 Assy DCA-800SSK Enclosure #1 AssyC5414100004 C54140000027525116004 0019110030DCA-800SSK Enclosure #1 Assy 0010120075 C5424200103C5424200203 C5434000002Enclosure #2 Assy DCA-800SSK Enclosure #2 AssyC5444000203 C5444000313C5494300104 7525151004DCA-800SSK Enclosure #2 Assy 0845045004 08050113040805011204 M9110100204Enclosure #3 Assy DCA-800SSK Enclosure #3 AssyC5494400104 C5454100003C5494400004 C5454100103DCA-800SSK Enclosure #3 Assy 0845046904 75251767047525966704 0825007362DCA-800SSK Rubber Seals Assy 0228901090 02289016900228900995 0228901035DCA-800SSK Name Plate and Decals 0800520814 0800520904AT-202 2438DCA-800SSK Name Plate and Decals OIL Drain Group Freight Policy Terms and Conditions of Sale PartsDCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 HERE’S HOW to GET Help

DCA-800SSK specifications

The Multiquip DCA-800SSK is a versatile and powerful generator designed for both commercial and residential applications. Renowned for its reliability and performance, this model is ideal for construction sites, events, and emergency power needs. One of its standout features is the robust 8000-watt output, which makes it suitable for running heavy-duty equipment, tools, and multiple appliances simultaneously.

At the heart of the DCA-800SSK is a reliable Honda engine, renowned for its durability and efficiency. This 4-stroke, air-cooled engine not only provides exceptional power but also boasts lower emissions, making it an environmentally friendly choice. The generator’s fuel tank capacity supports extended run times, ensuring that users can rely on it for prolonged periods without frequent refueling interruptions.

In terms of design, the Multiquip DCA-800SSK has a compact and sturdy frame that allows for easy transport and setup. With its rugged wheels and ergonomic handles, maneuvering the generator across job sites or in emergency situations is a breeze. Additionally, this model is equipped with an electric start feature, providing user convenience and saving time in critical situations.

The DCA-800SSK incorporates advanced technologies such as automatic voltage regulation (AVR), which ensures stable power delivery. This feature is crucial for protecting sensitive electronic devices from voltage fluctuations, making the generator suitable for a variety of applications, including powering computers, medical equipment, and other electronics.

Safety is also prioritized in the design of the DCA-800SSK. It comes with features like low-oil shutoff and overload protection, which prevent damage to both the generator and connected equipment.

With a noise level rated at a manageable decibel level, this generator is suitable for use in noise-sensitive environments. Overall, the Multiquip DCA-800SSK stands out for its combination of power, efficiency, and user-friendly features, making it a reliable choice for anyone in need of backup or portable power solutions. The brand’s reputation for quality and performance adds a layer of trust for users seeking dependable power sources in various settings.