Multiquip operation manual DCA-800SSK PRE-SETUP, Circuit Breakers, Lubrication Oil, Fuel Check

Page 40

Circuit Breakers

To protect the generator from an overload, a 3-pole, 800 amp, main circuit breaker is provided to protect the UVWO output terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload.Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the "OFF" position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level. Also verify that the oil level is maintained between the two notches (Figure 30) on the dipstick. See Table 11 for proper selection of engine oil.

Figure 30. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the Komatsu Engine Owner's Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

API Service Classification CH-4

API Service Classification CG-4

API Service Classification CF-4

ACEA Specification E3

ACEA Specification E2

DCA-800SSKPRE-SETUP

Fuel Check

DANGER - EXPLOSION/FIRE HAZARDS

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

REFILLING THE FUEL SYSTEM

The DCA600SSK series generators may (if equipped with a trailer or skid) have a double fuel tank system (Figure 31), which consists of an internal generator fuel tank, and a trailer mounted fuel tank. It is also possible the generator can be equipped with a skid mounted fuel tank (Figure 32). The skid type fuel system does not use the internal generator fuel tank.

Use the instructions in this section that applies to your type of fuel tank system.

ALWAYS fill the fuel tank with clean and fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel. The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Table 11. Recommended Motor Oil

Temperature Range

Type Oil

 

 

104° F ~ 23° F

SAE 30

(40° C ~ -5°C)

 

 

 

23° F ~ 5° F

SAE 20 or SAE 10W-30

(-5° C ~ -15°C)

 

 

 

Below 5° C (-15°)

SAE 10W or SAE 10W-30

 

 

Figure 31 Double Fuel Tank System

CAUTION - REFUELINGTHE GENERATOR

ONLY properly trained personnel who have read and understand this section should refill the fuel tank system.

PAGE 40 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)

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Contents Model DCA-800SSK Diesel engine exhaust and some DCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 DCA-800SSKTABLE of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-800SSK Specifications DCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 DCA-800SSK Dimensions TOP and Side DCA-800SSK- Dimensions Front , Rear and Doors DCA-800SSK Safety Message Alert Symbols Injury to yourself and othersDCA-800SSK Safety Message Alert Symbols This generator, other propertyDCA-800SSK Rules for Safe Operation General SafetyBurns DCA-800SSK Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyUse the following guidelines when handling the battery Use well insulated gloves when picking up the batteryTowing & Transporting Safety EmergenciesDCA-800SSK Installation Typical Generator Grounding ApplicationOutdoor Installation DCA-800SSK InstallationMounting Towing Safety Precautions DCA-800SSK -TOWING Rules for Safe OperationExplanation of Chart DCA-800SSK -TRAILER-SAFETY GuidelinesCoupler Type of hitch used on the trailer for towing DCA-800SSK -TRAILER-SPECIFICATIONS Trailer SpecificationsDCA-800SSK -TRAILER-SPECIFICATIONS SpecificationsDCA-800SSK Operation and Safety Decals Machine Safety DecalsDCA-800SSK Operation and Safety Decals DCA-800SSK Operation and Safety Decals DCA-800SSK Operation and Safety Decals DCA-800SSK General Information DCA-800SSK Major Components Generator Major ComponentsDCA-800SSK Generator Control Panel Generator Control PanelDCA-800SSK Generator Control Panel DCA-800SSK Engine Operating Panel Engine Operating PanelsDCA-800SSK Engine Operating Panel Fuel Level Gauge -This gauge indicates diesel fuel levelOutput Terminal Familiarization Output Terminal PanelDCA-800SSK Output Terminal Panel Overview 120VAC Gfci ReceptaclesConnecting Loads Maximum Power Output KWDCA-800SSK Output Terminal Panel Overview Over Current RelayThree Phase Load Single Phase LoadDCA-800SSK- Load Application Voltage Change-Over Board Generator OutputVoltagesGenerator Amperage DCA-800SSK Generator OUTPUTS/GAUGE Reading How to Read the OutputTerminal GaugeMaximum Amps DCA-800SSK Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-800SSK Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-800SSK PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Refilling ProceduresFuel from the secondary inner Full Trailer Tank DCA-800SSK- PRE-SETUP Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherBattery Battery Cable InstallationWiring AlternatorDCA-800SSK GEN. START-UP Procedure Manual Before StartingEngines exhaust contains harmful emissions If applicable perform the followingDCA-800SSK Generator START-UP Procedure Manual High positionOil Pressure Gauge Place the engine speed switch in the LOW position Figure Thru 19 pagesStarting Auto Mode DCA-800SSK Generator SHUT-DOWN Procedure AutoSet the engine speed switch to the High position DCA-600SSK Generator SHUT-DOWN Procedure To shutdown the generator use the following procedureEmergency Shutdown Procedure Engine Shutdown Controller S/N 3698617~DCA-800SSK Maintenance Inspection / MaintenanceAir Cleaner Service DailyCleaning the Fuel Strainer General InspectionChanging Oil Flushing Out Radiator and Changing CoolantReplacing Fuel Filter Cleaning Breather Element GreasingGenerator Storage Removal From Long Term StorageBattery Charger/Jacket Water Heater Power Connections Brakes Air Brake SystemCam Brakes Brake Drums or discs, Linings, and HosesDCA-800SSK -TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionStart all wheel lug nuts by hand Lug NutTorque RequirementsLug nuts DCA-800SSK -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-800SSK -TRAILER-WIRING Diagram DCA-800SSK Generator Wiring Diagram Generator Wiring DiagramDCA-800SSK Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-800SSK Engine Wiring Diagram Engine Wiring DiagramDCA-800SSK Engine Wiring Diagram DCA-800SSK Electronic GOV. Controller Wiring Diagram Electronic Governor ControllerEngine does not start Starter does not runDCA-800SSK -TROUBLESHOOTING Engine Engine revolution is notSmooth Deficient outputDCA-800SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-800SSK -TROUBLESHOOTING Mpec Engine Controller Troubleshooting MpecExplanation of Code in Remarks Column QTY. ColumnDCA-800SSK Suggested Spare Parts Qty DescriptionTo S/N 3706721~DCA-800SSK Generator Assy C5110000102 06018423668171020004 8171020504DCA-800SSK Generator Assy C5153000002 C41370000030012110075 0042610000DCA-800SSK Control Panel Assy DCA-800SSK Control Panel Assy DCA-800SSK Control BOX Assy C5214000002 C521401005020601806166 CW040LM 1500/5ADCA-800SSK Control BOX Assy 0601823757 Upto S/N0601823143 0601827655DCA-800SSK Engine and Radiator Assy C5924200024 3700268~6002111231 6003117111DCA-800SSK Engine and Radiator Assy DCA-800SSK Engine and Radiator Assy DCA-800SSK OIL Drain Assy HEX. Head Bolt DCA-800SSK Engine Operating Panel Assy Support LEG DCA-800SSK Outputterminal Assy C5231700003 75218605047521850504 0010112040DCA-800SSK Outputterminal Assy DCA-800SSK Outputterminal Assy DCA-800SSK Battery Assy 0168719052 08050189040805006404 0805006504DCA-800SSK Muffler Assy C5331100002 0019112030C5335200104 C5335200204DCA-800SSK Fueltank Assy C5364000303 06055050300601850590 0810105400DCA-800SSK Enclosure #1 Assy Enclosure #1 AssyC5414000002 75251160040019110030 C5414100004DCA-800SSK Enclosure #1 Assy C5424200103 C5424200203C5434000002 0010120075DCA-800SSK Enclosure #2 Assy Enclosure #2 AssyC5444000313 C54943001047525151004 C5444000203DCA-800SSK Enclosure #2 Assy 0805011304 0805011204M9110100204 0845045004DCA-800SSK Enclosure #3 Assy Enclosure #3 AssyC5454100003 C5494400004C5454100103 C5494400104DCA-800SSK Enclosure #3 Assy 7525176704 75259667040825007362 0845046904DCA-800SSK Rubber Seals Assy 0228901690 02289009950228901035 0228901090DCA-800SSK Name Plate and Decals 0800520904 AT-2022438 0800520814DCA-800SSK Name Plate and Decals OIL Drain Group Terms and Conditions of Sale Parts Freight PolicyDCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 HERE’S HOW to GET Help

DCA-800SSK specifications

The Multiquip DCA-800SSK is a versatile and powerful generator designed for both commercial and residential applications. Renowned for its reliability and performance, this model is ideal for construction sites, events, and emergency power needs. One of its standout features is the robust 8000-watt output, which makes it suitable for running heavy-duty equipment, tools, and multiple appliances simultaneously.

At the heart of the DCA-800SSK is a reliable Honda engine, renowned for its durability and efficiency. This 4-stroke, air-cooled engine not only provides exceptional power but also boasts lower emissions, making it an environmentally friendly choice. The generator’s fuel tank capacity supports extended run times, ensuring that users can rely on it for prolonged periods without frequent refueling interruptions.

In terms of design, the Multiquip DCA-800SSK has a compact and sturdy frame that allows for easy transport and setup. With its rugged wheels and ergonomic handles, maneuvering the generator across job sites or in emergency situations is a breeze. Additionally, this model is equipped with an electric start feature, providing user convenience and saving time in critical situations.

The DCA-800SSK incorporates advanced technologies such as automatic voltage regulation (AVR), which ensures stable power delivery. This feature is crucial for protecting sensitive electronic devices from voltage fluctuations, making the generator suitable for a variety of applications, including powering computers, medical equipment, and other electronics.

Safety is also prioritized in the design of the DCA-800SSK. It comes with features like low-oil shutoff and overload protection, which prevent damage to both the generator and connected equipment.

With a noise level rated at a manageable decibel level, this generator is suitable for use in noise-sensitive environments. Overall, the Multiquip DCA-800SSK stands out for its combination of power, efficiency, and user-friendly features, making it a reliable choice for anyone in need of backup or portable power solutions. The brand’s reputation for quality and performance adds a layer of trust for users seeking dependable power sources in various settings.