Multiquip DCA-800SSK operation manual Battery Cable Installation, Alternator, Wiring

Page 44

Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 40) are properly connected to the battery terminals as shown below. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

Figure 40. Battery Connections

DCA-800SSK— PRE-SETUP

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the ignition switch is in either the Pre- Heat, RUN, or START position. ALWAYS make sure that the ignition switch is in the STOP position when connecting the battery.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected incorrectly, electrical damage to the

NOTE generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator leads an electrolyte corrosion causing an alternator failure.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

PAGE 44 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)

Image 44
Contents Model DCA-800SSK Diesel engine exhaust and some DCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 DCA-800SSKTABLE of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-800SSK Specifications DCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 DCA-800SSK Dimensions TOP and Side DCA-800SSK- Dimensions Front , Rear and Doors DCA-800SSK Safety Message Alert Symbols Injury to yourself and othersDCA-800SSK Safety Message Alert Symbols This generator, other propertyBurns General SafetyDCA-800SSK Rules for Safe Operation Generator Grounding Electrical SafetyDCA-800SSK Rules for Safe Operation Maintenance Safety Battery SafetyUse the following guidelines when handling the battery Use well insulated gloves when picking up the batteryTowing & Transporting Safety EmergenciesDCA-800SSK Installation Typical Generator Grounding ApplicationMounting DCA-800SSK InstallationOutdoor Installation Towing Safety Precautions DCA-800SSK -TOWING Rules for Safe OperationCoupler Type of hitch used on the trailer for towing DCA-800SSK -TRAILER-SAFETY GuidelinesExplanation of Chart DCA-800SSK -TRAILER-SPECIFICATIONS Trailer SpecificationsDCA-800SSK -TRAILER-SPECIFICATIONS SpecificationsDCA-800SSK Operation and Safety Decals Machine Safety DecalsDCA-800SSK Operation and Safety Decals DCA-800SSK Operation and Safety Decals DCA-800SSK Operation and Safety Decals DCA-800SSK General Information DCA-800SSK Major Components Generator Major ComponentsDCA-800SSK Generator Control Panel Generator Control PanelDCA-800SSK Generator Control Panel DCA-800SSK Engine Operating Panel Engine Operating PanelsDCA-800SSK Engine Operating Panel Fuel Level Gauge -This gauge indicates diesel fuel levelOutput Terminal Familiarization Output Terminal PanelDCA-800SSK Output Terminal Panel Overview 120VAC Gfci ReceptaclesConnecting Loads Maximum Power Output KWDCA-800SSK Output Terminal Panel Overview Over Current RelayDCA-800SSK- Load Application Single Phase LoadThree Phase Load Generator Amperage Generator OutputVoltagesVoltage Change-Over Board Maximum Amps How to Read the OutputTerminal GaugeDCA-800SSK Generator OUTPUTS/GAUGE Reading DCA-800SSK Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-800SSK Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-800SSK PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckFuel from the secondary inner Refilling ProceduresRefueling Full Trailer Tank DCA-800SSK- PRE-SETUP Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherBattery Battery Cable InstallationWiring AlternatorDCA-800SSK GEN. START-UP Procedure Manual Before StartingEngines exhaust contains harmful emissions If applicable perform the followingDCA-800SSK Generator START-UP Procedure Manual High positionOil Pressure Gauge Place the engine speed switch in the LOW position Figure Thru 19 pagesSet the engine speed switch to the High position DCA-800SSK Generator SHUT-DOWN Procedure AutoStarting Auto Mode DCA-600SSK Generator SHUT-DOWN Procedure To shutdown the generator use the following procedureEmergency Shutdown Procedure Engine Shutdown Controller S/N 3698617~DCA-800SSK Maintenance Inspection / MaintenanceAir Cleaner Service DailyCleaning the Fuel Strainer General InspectionReplacing Fuel Filter Flushing Out Radiator and Changing CoolantChanging Oil Cleaning Breather Element GreasingGenerator Storage Removal From Long Term StorageBattery Charger/Jacket Water Heater Power Connections Brakes Air Brake SystemCam Brakes Brake Drums or discs, Linings, and HosesDCA-800SSK -TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionLug nuts Lug NutTorque RequirementsStart all wheel lug nuts by hand DCA-800SSK -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-800SSK -TRAILER-WIRING Diagram DCA-800SSK Generator Wiring Diagram Generator Wiring DiagramDCA-800SSK Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-800SSK Engine Wiring Diagram Engine Wiring DiagramDCA-800SSK Engine Wiring Diagram DCA-800SSK Electronic GOV. Controller Wiring Diagram Electronic Governor ControllerEngine does not start Starter does not runDCA-800SSK -TROUBLESHOOTING Engine Engine revolution is notSmooth Deficient outputDCA-800SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-800SSK -TROUBLESHOOTING Mpec Engine Controller Troubleshooting MpecExplanation of Code in Remarks Column QTY. ColumnDCA-800SSK Suggested Spare Parts Qty DescriptionTo S/N 3706721~DCA-800SSK Generator Assy C5110000102 06018423668171020004 8171020504DCA-800SSK Generator Assy C5153000002 C41370000030012110075 0042610000DCA-800SSK Control Panel Assy DCA-800SSK Control Panel Assy DCA-800SSK Control BOX Assy C5214000002 C521401005020601806166 CW040LM 1500/5ADCA-800SSK Control BOX Assy 0601823757 Upto S/N0601823143 0601827655DCA-800SSK Engine and Radiator Assy C5924200024 3700268~6002111231 6003117111DCA-800SSK Engine and Radiator Assy DCA-800SSK Engine and Radiator Assy DCA-800SSK OIL Drain Assy HEX. Head Bolt DCA-800SSK Engine Operating Panel Assy Support LEG DCA-800SSK Outputterminal Assy C5231700003 75218605047521850504 0010112040DCA-800SSK Outputterminal Assy DCA-800SSK Outputterminal Assy DCA-800SSK Battery Assy 0168719052 08050189040805006404 0805006504DCA-800SSK Muffler Assy C5331100002 0019112030C5335200104 C5335200204DCA-800SSK Fueltank Assy C5364000303 06055050300601850590 0810105400DCA-800SSK Enclosure #1 Assy Enclosure #1 AssyC5414000002 75251160040019110030 C5414100004DCA-800SSK Enclosure #1 Assy C5424200103 C5424200203C5434000002 0010120075DCA-800SSK Enclosure #2 Assy Enclosure #2 AssyC5444000313 C54943001047525151004 C5444000203DCA-800SSK Enclosure #2 Assy 0805011304 0805011204M9110100204 0845045004DCA-800SSK Enclosure #3 Assy Enclosure #3 AssyC5454100003 C5494400004C5454100103 C5494400104DCA-800SSK Enclosure #3 Assy 7525176704 75259667040825007362 0845046904DCA-800SSK Rubber Seals Assy 0228901690 02289009950228901035 0228901090DCA-800SSK Name Plate and Decals 0800520904 AT-2022438 0800520814DCA-800SSK Name Plate and Decals OIL Drain Group Terms and Conditions of Sale Parts Freight PolicyDCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 HERE’S HOW to GET Help

DCA-800SSK specifications

The Multiquip DCA-800SSK is a versatile and powerful generator designed for both commercial and residential applications. Renowned for its reliability and performance, this model is ideal for construction sites, events, and emergency power needs. One of its standout features is the robust 8000-watt output, which makes it suitable for running heavy-duty equipment, tools, and multiple appliances simultaneously.

At the heart of the DCA-800SSK is a reliable Honda engine, renowned for its durability and efficiency. This 4-stroke, air-cooled engine not only provides exceptional power but also boasts lower emissions, making it an environmentally friendly choice. The generator’s fuel tank capacity supports extended run times, ensuring that users can rely on it for prolonged periods without frequent refueling interruptions.

In terms of design, the Multiquip DCA-800SSK has a compact and sturdy frame that allows for easy transport and setup. With its rugged wheels and ergonomic handles, maneuvering the generator across job sites or in emergency situations is a breeze. Additionally, this model is equipped with an electric start feature, providing user convenience and saving time in critical situations.

The DCA-800SSK incorporates advanced technologies such as automatic voltage regulation (AVR), which ensures stable power delivery. This feature is crucial for protecting sensitive electronic devices from voltage fluctuations, making the generator suitable for a variety of applications, including powering computers, medical equipment, and other electronics.

Safety is also prioritized in the design of the DCA-800SSK. It comes with features like low-oil shutoff and overload protection, which prevent damage to both the generator and connected equipment.

With a noise level rated at a manageable decibel level, this generator is suitable for use in noise-sensitive environments. Overall, the Multiquip DCA-800SSK stands out for its combination of power, efficiency, and user-friendly features, making it a reliable choice for anyone in need of backup or portable power solutions. The brand’s reputation for quality and performance adds a layer of trust for users seeking dependable power sources in various settings.