Multiquip DCA-800SSK operation manual Maintenance Safety, Battery Safety

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DCA-800SSK — RULES FOR SAFE OPERATION

Maintenance Safety

The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

NEVER lubricate components or attempt service on a running machine.

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.

Follow all Battery Safety Guidelines listed in this manual when handling or servicing the generator.

ALWAYS allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

ALWAYS service air cleaner frequently to prevent engine malfunction.

WARNING - BURN HAZARDS

To prevent burns, DO NOT touch or open any of the below mentioned components while the engine is

running or immediately after operations. Always allow sufficient time for the engine and generator to cool before performing maintenance.

Radiator Cap - Removing the radiator cap while the engine is hot will result in high pressurized, boiling water to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

Coolant Drain Plug - Removing the coolant drain plug while the engine is hot will result in hot coolant gushing out of the coolant drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Engine Oil Drain Plug - Removing the engine oil drain plug while the engine is hot will result in hot oil gushing out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Battery Safety

Use the following guidelines when handling the battery:

The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses.

Use well insulated gloves when picking up the battery.

DANGER - EXPLOSION HAZARDS

The risk of an explosion exists when performing service on the battery. To avoid severe injury or DEATH:

DO NOT drop the battery.There is the possibility of risk that the battery may explode.

DO NOT expose the battery to open flames, sparks, cigarettes

etc.The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

ALWAYS keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

ALWAYS keep battery charging and cables in good working condition. Repair or replace all worn cables.

ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.

In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

In case the battery liquid (dilute sulfuric acid) comes in contact with your EYES, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

PAGE 14 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)

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Contents Model DCA-800SSK Diesel engine exhaust and some DCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 DCA-800SSKTABLE of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-800SSK Specifications DCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 DCA-800SSK Dimensions TOP and Side DCA-800SSK- Dimensions Front , Rear and Doors DCA-800SSK Safety Message Alert Symbols Injury to yourself and othersDCA-800SSK Safety Message Alert Symbols This generator, other propertyBurns General SafetyDCA-800SSK Rules for Safe Operation Generator Grounding Electrical SafetyDCA-800SSK Rules for Safe Operation Use the following guidelines when handling the battery Maintenance SafetyBattery Safety Use well insulated gloves when picking up the batteryTowing & Transporting Safety EmergenciesDCA-800SSK Installation Typical Generator Grounding ApplicationMounting DCA-800SSK InstallationOutdoor Installation Towing Safety Precautions DCA-800SSK -TOWING Rules for Safe OperationCoupler Type of hitch used on the trailer for towing DCA-800SSK -TRAILER-SAFETY GuidelinesExplanation of Chart DCA-800SSK -TRAILER-SPECIFICATIONS Trailer SpecificationsDCA-800SSK -TRAILER-SPECIFICATIONS SpecificationsDCA-800SSK Operation and Safety Decals Machine Safety DecalsDCA-800SSK Operation and Safety Decals DCA-800SSK Operation and Safety Decals DCA-800SSK Operation and Safety Decals DCA-800SSK General Information DCA-800SSK Major Components Generator Major ComponentsDCA-800SSK Generator Control Panel Generator Control PanelDCA-800SSK Generator Control Panel DCA-800SSK Engine Operating Panel Engine Operating PanelsDCA-800SSK Engine Operating Panel Fuel Level Gauge -This gauge indicates diesel fuel levelOutput Terminal Familiarization Output Terminal PanelDCA-800SSK Output Terminal Panel Overview 120VAC Gfci ReceptaclesDCA-800SSK Output Terminal Panel Overview Connecting LoadsMaximum Power Output KW Over Current RelayDCA-800SSK- Load Application Single Phase LoadThree Phase Load Generator Amperage Generator OutputVoltagesVoltage Change-Over Board Maximum Amps How to Read the OutputTerminal GaugeDCA-800SSK Generator OUTPUTS/GAUGE Reading 3Ø-240V Uvwo Terminal Output Voltages DCA-800SSK Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-800SSK Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesLubrication Oil DCA-800SSK PRE-SETUPCircuit Breakers Fuel CheckFuel from the secondary inner Refilling ProceduresRefueling Full Trailer Tank Air Cleaner Fan Belt Tension DCA-800SSK- PRE-SETUPCleaning the Radiator Operation Freezing WeatherWiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions DCA-800SSK GEN. START-UP Procedure ManualBefore Starting If applicable perform the followingDCA-800SSK Generator START-UP Procedure Manual High positionOil Pressure Gauge Place the engine speed switch in the LOW position Figure Thru 19 pagesSet the engine speed switch to the High position DCA-800SSK Generator SHUT-DOWN Procedure AutoStarting Auto Mode Emergency Shutdown Procedure DCA-600SSK Generator SHUT-DOWN ProcedureTo shutdown the generator use the following procedure Engine Shutdown Controller S/N 3698617~DCA-800SSK Maintenance Inspection / MaintenanceCleaning the Fuel Strainer Air CleanerService Daily General InspectionReplacing Fuel Filter Flushing Out Radiator and Changing CoolantChanging Oil Generator Storage Cleaning Breather ElementGreasing Removal From Long Term StorageBattery Charger/Jacket Water Heater Power Connections Cam Brakes BrakesAir Brake System Brake Drums or discs, Linings, and HosesTire Wear/Inflation DCA-800SSK -TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionLug nuts Lug NutTorque RequirementsStart all wheel lug nuts by hand DCA-800SSK -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-800SSK -TRAILER-WIRING Diagram DCA-800SSK Generator Wiring Diagram Generator Wiring DiagramDCA-800SSK Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-800SSK Engine Wiring Diagram Engine Wiring DiagramDCA-800SSK Engine Wiring Diagram DCA-800SSK Electronic GOV. Controller Wiring Diagram Electronic Governor ControllerEngine does not start Starter does not runSmooth DCA-800SSK -TROUBLESHOOTING EngineEngine revolution is not Deficient outputDCA-800SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-800SSK -TROUBLESHOOTING Mpec Engine Controller Troubleshooting MpecExplanation of Code in Remarks Column QTY. ColumnTo S/N DCA-800SSK Suggested Spare PartsQty Description 3706721~DCA-800SSK Generator Assy 8171020004 C51100001020601842366 8171020504DCA-800SSK Generator Assy 0012110075 C5153000002C4137000003 0042610000DCA-800SSK Control Panel Assy DCA-800SSK Control Panel Assy DCA-800SSK Control BOX Assy 0601806166 C5214000002C52140100502 CW040LM 1500/5ADCA-800SSK Control BOX Assy 0601823143 0601823757Upto S/N 0601827655DCA-800SSK Engine and Radiator Assy 6002111231 C59242000243700268~ 6003117111DCA-800SSK Engine and Radiator Assy DCA-800SSK Engine and Radiator Assy DCA-800SSK OIL Drain Assy HEX. Head Bolt DCA-800SSK Engine Operating Panel Assy Support LEG DCA-800SSK Outputterminal Assy 7521850504 C52317000037521860504 0010112040DCA-800SSK Outputterminal Assy DCA-800SSK Outputterminal Assy DCA-800SSK Battery Assy 0805006404 01687190520805018904 0805006504DCA-800SSK Muffler Assy C5335200104 C53311000020019112030 C5335200204DCA-800SSK Fueltank Assy 0601850590 C53640003030605505030 0810105400DCA-800SSK Enclosure #1 Assy Enclosure #1 Assy0019110030 C54140000027525116004 C5414100004DCA-800SSK Enclosure #1 Assy C5434000002 C5424200103C5424200203 0010120075DCA-800SSK Enclosure #2 Assy Enclosure #2 Assy7525151004 C5444000313C5494300104 C5444000203DCA-800SSK Enclosure #2 Assy M9110100204 08050113040805011204 0845045004DCA-800SSK Enclosure #3 Assy Enclosure #3 AssyC5454100103 C5454100003C5494400004 C5494400104DCA-800SSK Enclosure #3 Assy 0825007362 75251767047525966704 0845046904DCA-800SSK Rubber Seals Assy 0228901035 02289016900228900995 0228901090DCA-800SSK Name Plate and Decals 2438 0800520904AT-202 0800520814DCA-800SSK Name Plate and Decals OIL Drain Group Terms and Conditions of Sale Parts Freight PolicyDCA-800SSK STD Operation and Parts Manual REV. #4 06/03/10 HERE’S HOW to GET Help

DCA-800SSK specifications

The Multiquip DCA-800SSK is a versatile and powerful generator designed for both commercial and residential applications. Renowned for its reliability and performance, this model is ideal for construction sites, events, and emergency power needs. One of its standout features is the robust 8000-watt output, which makes it suitable for running heavy-duty equipment, tools, and multiple appliances simultaneously.

At the heart of the DCA-800SSK is a reliable Honda engine, renowned for its durability and efficiency. This 4-stroke, air-cooled engine not only provides exceptional power but also boasts lower emissions, making it an environmentally friendly choice. The generator’s fuel tank capacity supports extended run times, ensuring that users can rely on it for prolonged periods without frequent refueling interruptions.

In terms of design, the Multiquip DCA-800SSK has a compact and sturdy frame that allows for easy transport and setup. With its rugged wheels and ergonomic handles, maneuvering the generator across job sites or in emergency situations is a breeze. Additionally, this model is equipped with an electric start feature, providing user convenience and saving time in critical situations.

The DCA-800SSK incorporates advanced technologies such as automatic voltage regulation (AVR), which ensures stable power delivery. This feature is crucial for protecting sensitive electronic devices from voltage fluctuations, making the generator suitable for a variety of applications, including powering computers, medical equipment, and other electronics.

Safety is also prioritized in the design of the DCA-800SSK. It comes with features like low-oil shutoff and overload protection, which prevent damage to both the generator and connected equipment.

With a noise level rated at a manageable decibel level, this generator is suitable for use in noise-sensitive environments. Overall, the Multiquip DCA-800SSK stands out for its combination of power, efficiency, and user-friendly features, making it a reliable choice for anyone in need of backup or portable power solutions. The brand’s reputation for quality and performance adds a layer of trust for users seeking dependable power sources in various settings.