Multiquip DCA70USI2 manual Inspection/SETUP, Circuit Breakers, Lubrication Oil, Fuel Check

Page 30

inspection/SETUP

Circuit Breakers

To protect the generator from an overload, a 3-pole, 175 amp, main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload.Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level and verify that the oil level is maintained between the two notches (Figure 28) on the dipstick. See Table 11 for proper selection of engine oil.

Figure 28. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the ISUZU Engine Owner’s Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

„„ API Service Classification CC/SC

„„API Service Classification CC/SD

„„API Service Classification CC/SE

„„API Service Classification CC/SF

Table 11. Recommended Motor Oil

Fuel Check

DANGER

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION

ONLY properly trained personnel who have read and understand this section should refill the fuel tank system.

This generator has an internal fuel tank located inside the trailer frame and may also be equipped with an environmental fuel tank (Figure 29). ALWAYS fill the fuel tanks with clean fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel. The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Figure 29. Internal Fuel Tank System

page 30 — DCA70USI2 60 hz Generator • operation and parts manual — rev. #0 (06/28/11)

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Contents Model dca70USI2 Proposition 65 warning Reporting Safety Defects AdministratorTable of Contents DCA70USI2 GeneratorChoose from three easy options Safety Information SaFeTY meSSageSGeneral SaFeTY GeneraTor SaFeTYEngIne SaFeTY Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable „ never use fuel as a cleaning agent FUel SaFeTYToWIng SaFeTY From fuel vapors or if fuel is spilled on a hot engineEleCTrICal SaFeTY Grounding SafetyPower Cord/Cable Safety BaTTerY SaFeTY EnvIronmenTal SaFeTYSpecifications Isuzu BJ-4JJ1XYGD-02 TierDimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Item noGenerator Control Panel OFFPage Engine Operating Panel Engine Operating Panel Output Terminal Familiarization Terminal legs O and Ground are considered bonded groundsOutput Terminal Panel is provided with the following Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Generator Output Voltages Voltage Selector SwitchVoltage Selector Switch Locking Button Generator AmperageAC Voltmeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Ammeter Gauge ReadingUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesLubrication Oil Inspection/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant Antifreeze/Summer Coolant/ Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorStarting Place the engine speed switch in the LOW down positionBefore Starting Starting ManualEngine Speed Switch High Place the Mpec Control Switch in the OFF/RESET position Normal Shutdown ProcedureEmergency Shutdown Procedure Automatic Shut-down SystemMaintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Removing Water from the Fuel Tank Cleaning Inside the Fuel TankFuel Addition Fuel Tank InspectionReplacing Oil Filter Radiator CleaningCheck Oil Level Flushing Out Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Engine ControllerTroubleshooting Generator Troubleshooting Diagnostic lamp Method of OperationExplanation of Code in Remarks Column Suggested Spare Parts To 3 unitsGenerator Assy 0601822664 B51100004020601820083 B3120100804Control box Assy 0330000610 M22130015120330000180 0330000045Control box Assy M2213500604 89701194905825500290 M2270100204Control box Assy 0601831395 06021250900601810141 M1224100104Engine and Radiator Assy 8980188580 M29232001348980388560 0605000451Engine and Radiator Assy M3326200204 01915006800605515149 001698020Output Terminal Assy M9220100404 M3230700003M9220100304 0039316000Battery Assy M9103000304 0602220199M9310500014 0602220920Muffler Assy M2333001403 M23301011030017112030 M2333200404Fuel Tank Assy 0605501079 M23630001020605505070 0605516090Enclosure #1 Assy 0603306797 M2413002002M2363300603 M2423001702Enclosure ASSY. #1 35B 0040014000 001011404035A 0030014000 35C 0041214000Enclosure 2 Assy M2443301803 M2443001202M2493305103 M2493305904Rubber Seals Assy REMArks Nameplate and Decals Assy M1550002203 M1550000204M15000020 M15000220Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help