Multiquip DCA70USI2 Maintenance, General Inspection Air Cleaner, Air Cleaner with Dust Indicator

Page 37

Maintenance

 

Table 14. Inspection/Maintenance

10 Hrs

250 Hrs

500 Hrs

 

1000

 

DAILY

 

Hrs

 

 

 

 

 

 

Check Engine Fluid Levels

X

 

 

 

 

 

Check Air Cleaner

X

 

 

 

 

 

Check Battery Acid Level

X

 

 

 

 

 

Check Fan Belt Condition

X

 

 

 

 

 

Check for Leaks

X

 

 

 

 

 

Check for Loosening of Parts

X

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

X

 

 

 

Engine

Clean Air Filter

 

X

 

 

 

 

Check Fuel Filter/Water Separator Bowl

X

 

 

 

 

 

Clean Unit, Inside and Outside

 

X

 

 

 

 

Change Fuel Filter

 

 

X

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

X

 

 

 

Replace Air Filter Element * 3

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

 

X

Generator

Measure Insulation Resistance Over 3M ohms

 

X

 

 

 

Check Rotor Rear Support Bearing

 

 

X

 

 

 

 

 

 

 

*1

Replace engine oil and filter at 100 hours, first time only.

 

 

 

 

 

*2

Add “Supplemental Coolant Additives (SCA’S)” to recharge the engine coolant.

 

 

 

*3

Replace primary air filter element when restriction indicator shows a vacuum of 625 mm (25 in. H20).

 

*4

If blowby hose needs to be replaced, ensure that the slope of the blowby hose is at least a 1/2 inch per foot,

 

with no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element (Figure 56) and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator (Figure 56) is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Figure 56. Air Cleaner/Indicator

NOTICE

The air filter should not be changed until the indicator reads “RED”. Dispose of old air filter. It may not be cleaned or reused.

DCA70USI2 60 hz Generator • operation and parts manual — rev. #0 (06/28/11) — page 37

Image 37
Contents Model dca70USI2 Proposition 65 warning Administrator Reporting Safety DefectsDCA70USI2 Generator Table of ContentsChoose from three easy options SaFeTY meSSageS Safety InformationGeneraTor SaFeTY General SaFeTYRestricted. If the air fl ow is EngIne SaFeTYIf operating in speed ranges above the maximum allowable ToWIng SaFeTY FUel SaFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineGrounding Safety EleCTrICal SaFeTYPower Cord/Cable Safety EnvIronmenTal SaFeTY BaTTerY SaFeTYIsuzu BJ-4JJ1XYGD-02 Tier SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGeneral Information Item no Major ComponentsOFF Generator Control PanelPage Engine Operating Panel Engine Operating Panel Terminal legs O and Ground are considered bonded grounds Output Terminal FamiliarizationOutput Terminal Panel is provided with the following VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadLoad Application Voltage Selector Switch Locking Button Voltage Selector SwitchGenerator Output Voltages Generator AmperageGenerator OUTPUTS/gauge reading How to Read the ac ammeter and ac voltage gaugesAC Voltmeter Gauge Reading AC Ammeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesCircuit Breakers Inspection/SETUPLubrication Oil Fuel CheckOnly use #2 diesel fuel when refueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting Place the engine speed switch in the LOW down positionStarting Starting ManualEngine Speed Switch High Emergency Shutdown Procedure Normal Shutdown ProcedurePlace the Mpec Control Switch in the OFF/RESET position Automatic Shut-down SystemGeneral Inspection Air Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Addition Cleaning Inside the Fuel TankRemoving Water from the Fuel Tank Fuel Tank InspectionCheck Oil Level Radiator CleaningReplacing Oil Filter Flushing Out Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentHydraulic Surge Brakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramEngine Controller Controller Wiring DiagramTroubleshooting Generator Method of Operation Troubleshooting Diagnostic lampExplanation of Code in Remarks Column To 3 units Suggested Spare PartsGenerator Assy 0601820083 B51100004020601822664 B3120100804Control box Assy 0330000180 M22130015120330000610 0330000045Control box Assy 5825500290 8970119490M2213500604 M2270100204Control box Assy 0601810141 06021250900601831395 M1224100104Engine and Radiator Assy 8980388560 M29232001348980188580 0605000451Engine and Radiator Assy 0605515149 0191500680M3326200204 001698020Output Terminal Assy M9220100304 M3230700003M9220100404 0039316000Battery Assy M9310500014 0602220199M9103000304 0602220920Muffler Assy 0017112030 M2330101103M2333001403 M2333200404Fuel Tank Assy 0605505070 M23630001020605501079 0605516090Enclosure #1 Assy M2363300603 M24130020020603306797 M2423001702Enclosure ASSY. #1 35A 0030014000 001011404035B 0040014000 35C 0041214000Enclosure 2 Assy M2493305103 M2443001202M2443301803 M2493305904Rubber Seals Assy REMArks Nameplate and Decals Assy M15000020 M1550000204M1550002203 M15000220Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help