Multiquip DCA70USI2 manual Troubleshooting Generator

Page 48

Troubleshooting (Generator)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business office or service plant.

Table 19. Generator Troubleshooting

Symptom

Possible Problem

Solution

 

AC Voltmeter defective?

Check output voltage using a voltmeter.

 

Is wiring connection loose?

Check wiring and repair.

No Voltage Output

Is AVR defective?

Replace if necessary.

 

Defective Rotating Rectifier?

Check and replace.

 

Defective Exciter Field?

Check for approximately 17.3 ohms across J & K on CN1

 

Is engine speed correct?

Turn engine throttle lever to “High”.

Low Voltage Output

Is wiring connections loose?

Check wiring and repair.

 

Defective AVR?

Replace if necessary.

High Voltage Output

Is wiring connections loose?

Check wiring and repair.

Defective AVR?

Replace if necessary.

 

 

Short Circuit in load?

Check load and repair.

Circuit Breaker Tripped

Over current?

Confirm load requirements and reduce.

Defective circuit breaker?

Check and replace.

 

 

Over current Relay actuated?

Confirm load requirement and replace.

page 48 — DCA70USI2 60 hz Generator • operation and parts manual — rev. #0 (06/28/11)

Image 48
Contents Model dca70USI2 Proposition 65 warning Reporting Safety Defects AdministratorTable of Contents DCA70USI2 GeneratorChoose from three easy options Safety Information SaFeTY meSSageSGeneral SaFeTY GeneraTor SaFeTYEngIne SaFeTY Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable FUel SaFeTY ToWIng SaFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineEleCTrICal SaFeTY Grounding SafetyPower Cord/Cable Safety BaTTerY SaFeTY EnvIronmenTal SaFeTYSpecifications Isuzu BJ-4JJ1XYGD-02 TierDimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noGenerator Control Panel OFFPage Engine Operating Panel Engine Operating Panel Output Terminal Familiarization Terminal legs O and Ground are considered bonded groundsOutput Terminal Panel is provided with the following Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Voltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Output Voltages Generator AmperageHow to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge ReadingUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesInspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorPlace the engine speed switch in the LOW down position Before StartingStarting Starting ManualEngine Speed Switch High Normal Shutdown Procedure Emergency Shutdown ProcedurePlace the Mpec Control Switch in the OFF/RESET position Automatic Shut-down SystemMaintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Engine ControllerTroubleshooting Generator Troubleshooting Diagnostic lamp Method of OperationExplanation of Code in Remarks Column Suggested Spare Parts To 3 unitsGenerator Assy B5110000402 06018200830601822664 B3120100804Control box Assy M2213001512 03300001800330000610 0330000045Control box Assy 8970119490 5825500290M2213500604 M2270100204Control box Assy 0602125090 06018101410601831395 M1224100104Engine and Radiator Assy M2923200134 89803885608980188580 0605000451Engine and Radiator Assy 0191500680 0605515149M3326200204 001698020Output Terminal Assy M3230700003 M9220100304M9220100404 0039316000Battery Assy 0602220199 M9310500014M9103000304 0602220920Muffler Assy M2330101103 0017112030M2333001403 M2333200404Fuel Tank Assy M2363000102 06055050700605501079 0605516090Enclosure #1 Assy M2413002002 M23633006030603306797 M2423001702Enclosure ASSY. #1 0010114040 35A 003001400035B 0040014000 35C 0041214000Enclosure 2 Assy M2443001202 M2493305103M2443301803 M2493305904Rubber Seals Assy REMArks Nameplate and Decals Assy M1550000204 M15000020M1550002203 M15000220Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help