Multiquip DCA25USI manual Engine Operating Panel

Page 19

ENGINE OPERATING PANEL

38

2

4

1

9

5

10

 

 

 

11

6

1000

2000

 

STOP OPERATION

 

 

12

(PRE-HEAT)

0

3000

START

 

R P M

 

7

INCREASEDECREASE

V

UW

OFF

V-W

U-V W-U

OFF

Figure 5. Engine Operating Panel

The definitions below describe the controls and functions of the Engine Operating Panel (Figure 5).

1.Panel Light Switch — When activated will turn on control panel light.

2.Panel Light — Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position.

3.Oil Pressure Alarm Lamp — Indicates that the oil pressure is too low or high and will shut down the engine.

4.Oil Pressure Alarm Lamp — Indicates that the water temperature is outside of normal range and will shut down the engine.

5.Fuel Filter Water Lever Alarm Lamp — Indicates that water level in the fuel level has risen. Drain the water in the fuel filter strainer when this condition occurs.

6.Preheat Lamp — When the ignition key is placed in the preheat position, this lamp will illuminate to indicate preheating of the engine glow plugs.When the lamp turns off, this indicates that the preheat cycle is complete and the engine can be started.

7.Ignition Switch — Three position switch, stop, operation and start. Insert ignition key to start and stop engine.

8.Oil Pressure Gauge — Normal operation should be between 28 ~71 psi (193 ~490 kPa). When starting the generator the oil pressure may read a bit higher, but after the engine warms up the oil pressure should return to normal.

9.Water Temperature Gauge — During normal operation this gauge be should read between 165° F to 203° F.

10.Charging Ammeter Gauge — Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

11.Fuel Gauge — Indicates amount of diesel fuel available

12.Tachometer — Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use

DCA25usi 60 hz Generator • operation and parts manual — rev. #3 (07/19/11) — page 19

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Contents Model dca25USI Parts List NO. M1871400104 parts list no. m1871400114cProposition 65 warning Administrator Reporting Safety DefectsDCA25USI 60 Hz Generator Table of ContentsChoose from three easy options SaFeTY messages Safety InformationSaFeTY sYmBols GeneraTor saFeTY General saFeTYRestricted. If the air fl ow is Engine saFeTYIf operating in speed ranges above the maximum allowable From fuel vapors or if fuel is spilled on a hot engine FUel saFeTYToWing saFeTY „ never use fuel as a cleaning agentDeath EleCTriCal saFeTYGrounding safety Power Cord/Cable safetyEnvironmenTal saFeTY BaTTerY saFeTYModel SpecificationsModel Isuzu AA-4LE2 Tier 2 Certified Dimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsGenerator Control Panel Generator Control PanelEngine Operating Panel Terminal legs O and Ground are considered bonded grounds Output Terminal FamiliarizationOutput Terminal Panel is provided with the following VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsType of Load Single Phase LoadThree Phase Load Load ApplicationGenerator Amperage Voltage Selector SwitchVoltage Selector Switch Locking Button Generator Output VoltagesAC Ammeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Voltmeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check Inspection/SETUPCircuit Breakers Lubrication OilOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/ WaterAlternator BatteryBattery Cable Installation WiringStarting Before StartingEngine’s exhaust contains harmful emissions Coolant Temperature Gauge Emergency Shutdown Procedure Normal Shutdown ProcedureNever stop the engine suddenly except in an emergency General Inspection Air Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Cleaning Inside the Fuel TankFuel Addition Removing Water from the Fuel TankFlushing Out Radiator and Replacing Coolant Radiator CleaningCheck Oil Level Replacing Oil FilterTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramEngine Wiring Diagram Symptom Possible Problem Solution Troubleshooting GeneratorPage Explanation of Code in Remarks Column Qty Description Suggested Spare PartsGenerator Assy 8001070003 B11102006027961025004 0601822630Control box Assy 0601823240 M12150006120601808820 0021005080Control box Assy 0601840121 0601808985 AC AMMETER, 0~50A/100A5A 06018010400601806859 0601801041Engine and Radiator Assy M1305200304 B1925200254897230-9390 8944567411Engine and Radiator Assy 0199901600 M96020000030150000018 M1312600204Output Terminal Assy 0039308000 M1230700003M9220000004 M9220000104Battery Assy 0602220920 0602220185M9310500014 M9103000304Muffler Assy M1335000103 M133200000281000001 ~ M133200012Fuel Tank Assy 0605516090 M13650003020605505070 0605501071Enclosure Assy M1415100202 M1415000502M1414000402 M1495000104Enclosure Assy M1445400103 M144530010327A M1495300504 27B M1495300604Enclosure Assy 0601850097 51A C931250000452A 0030006000 M9112100504Rubber Seals Assy REMArks Nameplate and Decals Assy M11240010A M1512400002M11240000A M1512400102Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help