Multiquip DCA25USI manual General Information

Page 16

General Information

Generator

This MQ Power generator (Figure 3) is a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following: „„Tachometer

„„Water Temperature Gauge

„„Warning Lamp

„„Pre-Heat Lamp

„„Oil Pressure Gauge

„„Charging Ammeter Gauge

„„Fuel Level Gauge

„„Panel Light/Panel Light Switch

„„Oil Pressure Alarm Lamp

„„Water Temperature Alarm Lamp

„„Fuel Filter Water Level Alarm Lamp

Generator Control Panel

The “Generator Control Panel” is provided with the following: „„Frequency Meter (Hz)

„„AC Ammeter (Amps)

„„AC Voltmeter (Volts)

„„Ammeter Change-Over Switch

„„Voltmeter Change-Over Switch „„Voltage Regulator

„„3-Pole, 6 amp Main Circuit Breaker

„„“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Starter Relay

Voltage Selector Switch

Output Terminal Panel

The “Output Terminal Panel” is provided with the following: „„Two 120/240V output receptacles (CS-6369), 50A „„Two auxiliary circuit breakers, 50A

„„Two 120V output receptacles (GFCI), 20A „„Two GFCI circuit breakers, 20A

„„Five output terminal lugs (3Ø power)

Open Delta Excitation System

This generator is equipped with the state of the art “Open- Delta” excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C. This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a “fixed ceiling” and responds according the demands of the required load.

Engine

This generator unit incorporates an ISUZU AA-4LE2 diesel engine.This engine is designed to meet every performance requirement for the generator. Reference Table 2 for engine specifications.

In keeping with MQ Power’s policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Electric Governor System

The electric governor system controls the RPMs of the engine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

page 16 — DCA25Usi 60 hz Generator • operation and parts manual — rev. #3 (07/19/11)

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Contents Parts List NO. M1871400104 parts list no. m1871400114c Model dca25USIProposition 65 warning Reporting Safety Defects AdministratorTable of Contents DCA25USI 60 Hz GeneratorChoose from three easy options SaFeTY messages Safety InformationSaFeTY sYmBols General saFeTY GeneraTor saFeTYRestricted. If the air fl ow is Engine saFeTYIf operating in speed ranges above the maximum allowable FUel saFeTY ToWing saFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineEleCTriCal saFeTY Grounding safetyPower Cord/Cable safety DeathBaTTerY saFeTY EnvironmenTal saFeTYModel SpecificationsModel Isuzu AA-4LE2 Tier 2 Certified Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Generator Control PanelEngine Operating Panel Terminal legs O and Ground are considered bonded grounds Output Terminal FamiliarizationOutput Terminal Panel is provided with the following Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Type of LoadVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Output Voltages Generator AmperageHow to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesInspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorStarting Before StartingEngine’s exhaust contains harmful emissions Coolant Temperature Gauge Emergency Shutdown Procedure Normal Shutdown ProcedureNever stop the engine suddenly except in an emergency General Inspection Air Cleaner MaintenanceAir Cleaner with Dust Indicator Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramEngine Wiring Diagram Troubleshooting Generator Symptom Possible Problem SolutionPage Explanation of Code in Remarks Column Suggested Spare Parts Qty DescriptionGenerator Assy B1110200602 79610250040601822630 8001070003Control box Assy M1215000612 06018088200021005080 0601823240Control box Assy 0601808985 AC AMMETER, 0~50A/100A5A 0601801040 06018068590601801041 0601840121Engine and Radiator Assy B1925200254 897230-93908944567411 M1305200304Engine and Radiator Assy M9602000003 0150000018M1312600204 0199901600Output Terminal Assy M1230700003 M9220000004M9220000104 0039308000Battery Assy 0602220185 M9310500014M9103000304 0602220920Muffler Assy M1332000002 81000001 ~M133200012 M1335000103Fuel Tank Assy M1365000302 06055050700605501071 0605516090Enclosure Assy M1415000502 M1414000402M1495000104 M1415100202Enclosure Assy M1445300103 27A M149530050427B M1495300604 M1445400103Enclosure Assy 51A C9312500004 52A 0030006000M9112100504 0601850097Rubber Seals Assy REMArks Nameplate and Decals Assy M1512400002 M11240000AM1512400102 M11240010ATerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help