Multiquip manual DCA25USI 60 Hz Generator, Table of Contents

Page 4

Table of Contents

DCA25USI 60 Hz Generator

Proposition 65 Warning	2
Reporting Safety Defects	3
Table Of Contents	4
Parts Ordering Procedures	5
Safety Information	6-11
Specifications	12
Dimensions	13
Installation	14-15
General Information	16
Major Components	17
Generator Control Panel	18
Engine Operating Panel	19
Output Terminal Panel Familiarization	20-22
Load Application	23
Generator Outputs	24
Generator Outputs/Gauge Reading	25
Output Terminal Panel Connections	26-27
Inspection/Setup	28-31
Generator Start-Up Procedure	32-33
Generator Shut-Down Procedures	34
Maintenance	35-37
Trailer Maintenance	38-41
Trailer Wiring Diagram	42
Generator Wiring Diagram	43
Engine Wiring Diagram	44-45
Troubleshooting (Generator)	46
Explanation Of Code In Remarks Column	48
Suggested Spare Parts	50

COMPONENT DRAWINGS

Generator Assembly	50-51
Control Box Assembly	52-55
Engine and Radiator Assembly	56-59
Output Terminal Assembly	60-61
Battery Assembly	62-63
Muffler Assembly	64-65
Fuel Tank Assembly	65-67
Enclosure Assembly	68-73
Rubber Seals Assembly	74-75
Nameplate and Decals Assembly	76-77
Terms And Conditions Of Sale — Parts	78

page 4 — DCA25Usi 60 hz Generator • operation and parts manual — rev. #3 (07/19/11)

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Contents Parts List NO. M1871400104 parts list no. m1871400114c Model dca25USIProposition 65 warning Reporting Safety Defects AdministratorTable of Contents DCA25USI 60 Hz GeneratorChoose from three easy options SaFeTY messages Safety InformationSaFeTY sYmBols General saFeTY GeneraTor saFeTYRestricted. If the air fl ow is Engine saFeTYIf operating in speed ranges above the maximum allowable FUel saFeTY ToWing saFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineEleCTriCal saFeTY Grounding safetyPower Cord/Cable safety DeathBaTTerY saFeTY EnvironmenTal saFeTYModel SpecificationsModel Isuzu AA-4LE2 Tier 2 Certified Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Generator Control PanelEngine Operating Panel Terminal legs O and Ground are considered bonded grounds Output Terminal FamiliarizationOutput Terminal Panel is provided with the following Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Type of LoadVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Output Voltages Generator AmperageHow to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesInspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorStarting Before StartingEngine’s exhaust contains harmful emissions Coolant Temperature Gauge Emergency Shutdown Procedure Normal Shutdown ProcedureNever stop the engine suddenly except in an emergency General Inspection Air Cleaner MaintenanceAir Cleaner with Dust Indicator Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramEngine Wiring Diagram Troubleshooting Generator Symptom Possible Problem SolutionPage Explanation of Code in Remarks Column Suggested Spare Parts Qty DescriptionGenerator Assy B1110200602 79610250040601822630 8001070003Control box Assy M1215000612 06018088200021005080 0601823240Control box Assy 0601808985 AC AMMETER, 0~50A/100A5A 0601801040 06018068590601801041 0601840121Engine and Radiator Assy B1925200254 897230-93908944567411 M1305200304Engine and Radiator Assy M9602000003 0150000018M1312600204 0199901600Output Terminal Assy M1230700003 M9220000004M9220000104 0039308000Battery Assy 0602220185 M9310500014M9103000304 0602220920Muffler Assy M1332000002 81000001 ~M133200012 M1335000103Fuel Tank Assy M1365000302 06055050700605501071 0605516090Enclosure Assy M1415000502 M1414000402M1495000104 M1415100202Enclosure Assy M1445300103 27A M149530050427B M1495300604 M1445400103Enclosure Assy 51A C9312500004 52A 0030006000M9112100504 0601850097Rubber Seals Assy REMArks Nameplate and Decals Assy M1512400002 M11240000AM1512400102 M11240010ATerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help