Multiquip DCA25USI Maintenance, General Inspection Air Cleaner, Air Cleaner with Dust Indicator

Page 35

Maintenance

 

Table 14. Inspection/Maintenance

10 Hrs

250 Hrs

500 Hrs

 

1000

 

DAILY

 

Hrs

 

 

 

 

 

 

Check Engine Fluid Levels

X

 

 

 

 

 

Check Air Cleaner

X

 

 

 

 

 

Check Battery Acid Level

X

 

 

 

 

 

Check Fan Belt Condition

X

 

 

 

 

 

Check for Leaks

X

 

 

 

 

 

Check for Loosening of Parts

X

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

X

 

 

 

Engine

Clean Air Filter

 

X

 

 

 

 

Check Fuel Filter/Water Separator Bowl

X

 

 

 

 

 

Clean Unit, Inside and Outside

 

X

 

 

 

 

Change Fuel Filter

 

 

X

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

X

 

 

 

Replace Air Filter Element * 3

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

 

X

Generator

Measure Insulation Resistance Over 3M ohms

 

X

 

 

 

Check Rotor Rear Support Bearing

 

 

X

 

 

 

 

 

 

 

*1

Replace engine oil and filter at 100 hours, first time only.

 

 

 

 

 

*2

Add “Supplemental Coolant Additives (SCA’S)” to recharge the engine coolant.

 

 

 

*3

Replace primary air filter element when restriction indicator shows a vacuum of 625 mm (25 in. H20).

 

*4

If blowby hose needs to be replaced, ensure that the slope of the blowby hose is at least a 1/2 inch per foot,

 

with no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element (Figure 53) and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator (Figure 53) is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Figure 53. Air Cleaner/Indicator

NOTICE

The air filter should not be changed until the indicator reads “RED”. Dispose of old air filter. It may not be cleaned or reused.

DCA25usi 60 hz Generator • operation and parts manual — rev. #3 (07/19/11) — page 35

Image 35
Contents Model dca25USI Parts List NO. M1871400104 parts list no. m1871400114cProposition 65 warning Administrator Reporting Safety DefectsDCA25USI 60 Hz Generator Table of ContentsChoose from three easy options SaFeTY sYmBols Safety InformationSaFeTY messages GeneraTor saFeTY General saFeTYIf operating in speed ranges above the maximum allowable Engine saFeTYRestricted. If the air fl ow is From fuel vapors or if fuel is spilled on a hot engine FUel saFeTYToWing saFeTY „ never use fuel as a cleaning agentDeath EleCTriCal saFeTYGrounding safety Power Cord/Cable safetyEnvironmenTal saFeTY BaTTerY saFeTYModel Isuzu AA-4LE2 Tier 2 Certified SpecificationsModel Dimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsGenerator Control Panel Generator Control PanelEngine Operating Panel Output Terminal Panel is provided with the following Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsType of Load Single Phase LoadThree Phase Load Load ApplicationGenerator Amperage Voltage Selector SwitchVoltage Selector Switch Locking Button Generator Output VoltagesAC Ammeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Voltmeter Gauge Reading3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check Inspection/SETUPCircuit Breakers Lubrication OilOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/ WaterAlternator BatteryBattery Cable Installation WiringEngine’s exhaust contains harmful emissions Before StartingStarting Coolant Temperature Gauge Never stop the engine suddenly except in an emergency Normal Shutdown ProcedureEmergency Shutdown Procedure Air Cleaner with Dust Indicator MaintenanceGeneral Inspection Air Cleaner Fuel Tank Inspection Cleaning Inside the Fuel TankFuel Addition Removing Water from the Fuel TankFlushing Out Radiator and Replacing Coolant Radiator CleaningCheck Oil Level Replacing Oil FilterCoupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramEngine Wiring Diagram Symptom Possible Problem Solution Troubleshooting GeneratorPage Explanation of Code in Remarks Column Qty Description Suggested Spare PartsGenerator Assy 8001070003 B11102006027961025004 0601822630Control box Assy 0601823240 M12150006120601808820 0021005080Control box Assy 0601840121 0601808985 AC AMMETER, 0~50A/100A5A 06018010400601806859 0601801041Engine and Radiator Assy M1305200304 B1925200254897230-9390 8944567411Engine and Radiator Assy 0199901600 M96020000030150000018 M1312600204Output Terminal Assy 0039308000 M1230700003M9220000004 M9220000104Battery Assy 0602220920 0602220185M9310500014 M9103000304Muffler Assy M1335000103 M133200000281000001 ~ M133200012Fuel Tank Assy 0605516090 M13650003020605505070 0605501071Enclosure Assy M1415100202 M1415000502M1414000402 M1495000104Enclosure Assy M1445400103 M144530010327A M1495300504 27B M1495300604Enclosure Assy 0601850097 51A C931250000452A 0030006000 M9112100504Rubber Seals Assy REMArks Nameplate and Decals Assy M11240010A M1512400002M11240000A M1512400102Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help