Multiquip DCA25USI manual Inspection/SETUP, Circuit Breakers, Lubrication Oil, Fuel Check

Page 28

inspection/SETUP

Circuit Breakers

To protect the generator from an overload, a 3-pole, 60 amp, main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload.Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level and verify that the oil level is maintained between the two notches (Figure 28) on the dipstick. See Table 11 for proper selection of engine oil.

Figure 28. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the ISUZU Engine Owner’s Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

„„ API Service Classification CC/SC

„„API Service Classification CC/SD

„„API Service Classification CC/SE

„„API Service Classification CC/SF

Table 11. Recommended Motor Oil

Fuel Check

DANGER

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION

ONLY properly trained personnel who have read and understand this section should refill the fuel tank system.

This generator has an internal fuel tank located inside the trailer frame and may also be equipped with an environmental fuel tank (Figure 29). ALWAYS fill the fuel tanks with clean fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel. The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Figure 29. Internal Fuel Tank System

page 28 — DCA25Usi 60 hz Generator • operation and parts manual — rev. #3 (07/19/11)

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Contents Parts List NO. M1871400104 parts list no. m1871400114c Model dca25USIProposition 65 warning Reporting Safety Defects AdministratorTable of Contents DCA25USI 60 Hz GeneratorChoose from three easy options SaFeTY messages Safety InformationSaFeTY sYmBols General saFeTY GeneraTor saFeTYRestricted. If the air fl ow is Engine saFeTYIf operating in speed ranges above the maximum allowable FUel saFeTY ToWing saFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineEleCTriCal saFeTY Grounding safetyPower Cord/Cable safety DeathBaTTerY saFeTY EnvironmenTal saFeTYModel SpecificationsModel Isuzu AA-4LE2 Tier 2 Certified Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Generator Control PanelEngine Operating Panel Terminal legs O and Ground are considered bonded grounds Output Terminal FamiliarizationOutput Terminal Panel is provided with the following Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Type of LoadVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Output Voltages Generator AmperageHow to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesInspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorStarting Before StartingEngine’s exhaust contains harmful emissions Coolant Temperature Gauge Emergency Shutdown Procedure Normal Shutdown ProcedureNever stop the engine suddenly except in an emergency General Inspection Air Cleaner MaintenanceAir Cleaner with Dust Indicator Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramEngine Wiring Diagram Troubleshooting Generator Symptom Possible Problem SolutionPage Explanation of Code in Remarks Column Suggested Spare Parts Qty DescriptionGenerator Assy B1110200602 79610250040601822630 8001070003Control box Assy M1215000612 06018088200021005080 0601823240Control box Assy 0601808985 AC AMMETER, 0~50A/100A5A 0601801040 06018068590601801041 0601840121Engine and Radiator Assy B1925200254 897230-93908944567411 M1305200304Engine and Radiator Assy M9602000003 0150000018M1312600204 0199901600Output Terminal Assy M1230700003 M9220000004M9220000104 0039308000Battery Assy 0602220185 M9310500014M9103000304 0602220920Muffler Assy M1332000002 81000001 ~M133200012 M1335000103Fuel Tank Assy M1365000302 06055050700605501071 0605516090Enclosure Assy M1415000502 M1414000402M1495000104 M1415100202Enclosure Assy M1445300103 27A M149530050427B M1495300604 M1445400103Enclosure Assy 51A C9312500004 52A 0030006000M9112100504 0601850097Rubber Seals Assy REMArks Nameplate and Decals Assy M1512400002 M11240000AM1512400102 M11240010ATerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help