Multiquip DCA25USI manual Before Starting, Engine’s exhaust contains harmful emissions

Page 32

GENERATOR START-UP PROCEDURE

Before Starting

CAUTION

The engine’s exhaust contains harmful emissions.

ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel.

WARNING

NEVER manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position.

1.Place the main,G.F.C.I.,and aux. circuit breakers (Figure 36) in the OFF position prior to starting the engine.

Figure 36. Main, Aux. and GFCI

Circuit Breakers (OFF)

2.Connect the load to the receptacles or the output terminal lugs as shown in Figure 11. These load connection points can be found on the output terminal panel and the output terminal panel’s hard wire hookup panel.

3.Tighten terminal nuts securely to prevent load wires from slipping out.

4.Close all engine enclosure doors (Figure 37).

CORRECT INCORRECT

Figure 37. Engine Enclosure Doors

Starting

1.Place the voltage selector switch in the desired voltage position (Figure 38)..

Figure 38. Voltage Selector Switch

2.Preheat the engine glow plugs by turning the ignition key (Figure 39) to the “OPERATION” position..

Figure 39. Ignition Switch

3.When the preheat lamp goes OFF (Figure 40), turn the ignition key to the “start” position. Once the engine starts, release the ignition key and allow it to return to the “operation” position (Figure 39).

Figure 40. Pre-Heat Lamp

4.Once the engine starts, let the engine run for 1-2 minutes. Listen for any abnormal noises. If any abnormalities exist, shut down the engine and correct the problem.

5.The generator’s frequency meter (Figure 41) should be displaying the 50 cycle output frequency in HERTZ.

Figure 41. Frequency Meter

page 32 — DCA25Usi 60 hz Generator • operation and parts manual — rev. #3 (07/19/11)

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Contents Parts List NO. M1871400104 parts list no. m1871400114c Model dca25USIProposition 65 warning Reporting Safety Defects AdministratorTable of Contents DCA25USI 60 Hz GeneratorChoose from three easy options SaFeTY sYmBols Safety InformationSaFeTY messages General saFeTY GeneraTor saFeTYIf operating in speed ranges above the maximum allowable Engine saFeTYRestricted. If the air fl ow is FUel saFeTY ToWing saFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineEleCTriCal saFeTY Grounding safetyPower Cord/Cable safety DeathBaTTerY saFeTY EnvironmenTal saFeTYModel Isuzu AA-4LE2 Tier 2 Certified SpecificationsModel Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Generator Control PanelEngine Operating Panel Output Terminal Panel is provided with the following Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Type of LoadVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Output Voltages Generator AmperageHow to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesInspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorEngine’s exhaust contains harmful emissions Before StartingStarting Coolant Temperature Gauge Never stop the engine suddenly except in an emergency Normal Shutdown ProcedureEmergency Shutdown Procedure Air Cleaner with Dust Indicator MaintenanceGeneral Inspection Air Cleaner Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantCoupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Brake Adjustment BrakesHydraulic Surge Brakes ActuatorSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramEngine Wiring Diagram Troubleshooting Generator Symptom Possible Problem SolutionPage Explanation of Code in Remarks Column Suggested Spare Parts Qty DescriptionGenerator Assy B1110200602 79610250040601822630 8001070003Control box Assy M1215000612 06018088200021005080 0601823240Control box Assy 0601808985 AC AMMETER, 0~50A/100A5A 0601801040 06018068590601801041 0601840121Engine and Radiator Assy B1925200254 897230-93908944567411 M1305200304Engine and Radiator Assy M9602000003 0150000018M1312600204 0199901600Output Terminal Assy M1230700003 M9220000004M9220000104 0039308000Battery Assy 0602220185 M9310500014M9103000304 0602220920Muffler Assy M1332000002 81000001 ~M133200012 M1335000103Fuel Tank Assy M1365000302 06055050700605501071 0605516090Enclosure Assy M1415000502 M1414000402M1495000104 M1415100202Enclosure Assy M1445300103 27A M149530050427B M1495300604 M1445400103Enclosure Assy 51A C9312500004 52A 0030006000M9112100504 0601850097Rubber Seals Assy REMArks Nameplate and Decals Assy M1512400002 M11240000AM1512400102 M11240010ATerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help