Multiquip operation manual DCA-15SPX4 Rules for Safe Operation, General Safety

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DCA-15SPX4 — RULES FOR SAFE OPERATION

DANGER - READTHIS MANUAL!

Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the DCA-15SPX4Whisperwatt™ AC Generator.

General Safety:

DO NOT operate or service this equipment before reading this entire manual.

The operator MUST BE familiar with proper safety precautions and operations techniques before using generator.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

ALWAYS wear proper respiratory (mask),

hearing and eye protection equipment when operating the generator.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generators.

The engine section of this generators requires an adequate free flow of cooling air. NEVER operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious

damage to the generators

 

 

 

 

 

 

 

 

 

 

 

 

 

or engine and may cause

 

 

 

 

 

 

 

 

 

 

 

 

 

injury

to

people.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remember the generator's

 

 

 

 

 

 

 

 

 

 

 

 

 

engine gives off DEADLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Denyo

 

 

 

carbon monoxide gas.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DANGEROUS

GAS FUMES

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

NEVER disconnect any "emergency or safety devices". These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

PAGE 10 — DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09)

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Contents Model DCA-15SPX4 Diesel engine exhaust and some Proposition 65WARNINGPage Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-15SPX4 Specifications DCA-15SPX4 Dimensions TOP, Side and Front DimensionsDCA-15SPX4 Safety Message Alert Symbols Hazard SymbolsDCA-15SPX4 Safety Message Alert Symbols General Safety DCA-15SPX4 Rules for Safe OperationMaintenance Safety DCA-15SPX4 Rules for Safe OperationBattery Safety Death Towing and Transporting Safety Page DCA-15SPX4 Installation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingOutput Terminal Panel GeneratorGenerator Control Panel Open Delta Excitation SystemDCA-15SPX4 Major Components Major Components12 11 DCA-15SPX4 Generator Control PanelDCA-15SPX4 Generator Control Panel DCA-15SPX4 Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacle DCA-15SPX4 Output Terminal Panel FamiliarizationL5-30RTwist Lock 120VAC Receptacle Connecting Loads DCA-15SPX4 Output Terminal Panel FamiliarizationGenerator Amperage Single Phase LoadDCA-15SPX4 Load APPLICATION/MAXIMUM Amperage Rated Voltage Maximum Amps1Ø 120 Output Terminal Lug Voltages DCA-15SPX4 Gauge READING/TERMINAL Panel ConnectionsUNV Terminal Output Voltages 1Ø 240 Output Terminal Lug VoltagesLubrication Oil DCA-15SPX4 SetupCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorDCA-15SPX4 Generator START-UP Procedure Before StartingDCA-15SPX4 Generator START-UP Procedure Speed Control Switch RUNNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-15SPX4 Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections Brakes DCA-15SPX4 -TRAILER MaintenanceBrake Adjustment Hydraulic Surge BrakesTireWear/Inflation Tires/Wheels/Lug NutsSuspension DCA-15SPX4 -TRAILER Maintenance Lug Nut Torque RequirementsDCA-15SPX4 Generatorwiring Diagram Generator Wiring DiagramDCA-15SPX4 Enginewiring Diagram Engine Wiring DiagramDCA-15SPX4 -TROUBLESHOOTING Engine DCA-15SPX4 -TROUBLESHOOTING Engine DCA-15SPX4 -TROUBLESHOOTING Generator Generator TroubleshootingDCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp Codes Failure Diagnosis Lamp CodeSample Parts List DCA-15SPX4 Explanation of Code in Remarks ColumnDCA-15SPX4 Suggested Spare Parts DescriptionDCA-15SPX4 Generator Assy Part Name QTY Remarks DCA-15SPX4 Control Panel Assy Part Name DCA-15SPX4 Control Panel Assy Automatic Voltage Regulator DCA-15SPX4 Outputterminal Assy Part Name QTY DCA-15SPX4 Engine and Radiator Assy Engine Foot DCA-15SPX4 Engine and Radiator Assy Drain Joint DCA-15SPX4 Battery Assy Battery Band DCA-15SPX4 -MUFFLER Assy Muffler DCA-15SPX4 Fueltank Assy CAP, Fuel Tank DCA-15SPX4 Enclosure Assy Base DCA-15SPX4 Enclosure Assy Side Panel DCA-15SPX4 -RUBBER Seal Assy Rubberseal DCA-15SPX4 Nameplate and Decals Assy DCA-15SPX4 Name Plate and Decals Assy Terms and Conditions of Sale Parts FreightpolicyPage Heres HOW to GET Help