Multiquip DCA-15SPX4 operation manual Table of Contents

Page 4

MQ POWER DCA-15SPX4

WHISPERWATTTM GENERATOR

California Proposition 65 Warning

2

Table Of Contents

4

Parts Ordering Procedures

5

Specifications

6

Dimensions (Top, Side, Front)

7

Safety Message Alert Symbols

8-9

Rules for Safe Operation

10-14

Installation

16-17

General Information

18

Major Components

19

Generator Control Panel

20-21

Output Terminal Panel Familiarization

22-24

Load Application/Max Amperage

25

Gauge Reading/Terminal Panel Connections

26

Setup

27-30

Generator Start-up Procedure

31-32

Generator Shut-Down Procedure

33

Maintenance (Engine)

34-36

Maintenance (Trailer)

37-39

Generator Wiring Diagram

40

Engine Wiring Diagram

41

Troubleshooting (Engine)

42-43

Troubleshooting (Generator)

44

Troubleshooting (Pre-Heat Lamp Codes)

45

Explanation of Code in Remarks Column

46

Suggested Spare Parts

47

TABLE OF CONTENTS

COMPONENT DRAWINGS

Generator Assembly

48-49

Control Panel Assembly

50-53

Output Terminal Assembly

54-55

Engine and Radiator Assembly

56-59

Battery Assembly

60-61

Muffler Assembly

62-63

Fuel Tank Assembly

64-65

Enclosure Assembly

66-69

Rubber Seals Assembly

70-71

Nameplate and Decals

72-73

Terms and Condition of Sale — Parts

74

Specification and part

NOTEnumber are subject to change without notice.

PAGE 4 — DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09)

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Contents Model DCA-15SPX4 Diesel engine exhaust and some Proposition 65WARNINGPage Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-15SPX4 Specifications DCA-15SPX4 Dimensions TOP, Side and Front DimensionsDCA-15SPX4 Safety Message Alert Symbols Hazard SymbolsDCA-15SPX4 Safety Message Alert Symbols General Safety DCA-15SPX4 Rules for Safe OperationMaintenance Safety DCA-15SPX4 Rules for Safe OperationBattery Safety Death Towing and Transporting Safety Page DCA-15SPX4 Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGenerator Generator Control PanelOutput Terminal Panel Open Delta Excitation SystemDCA-15SPX4 Major Components Major Components12 11 DCA-15SPX4 Generator Control PanelDCA-15SPX4 Generator Control Panel DCA-15SPX4 Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacle DCA-15SPX4 Output Terminal Panel FamiliarizationL5-30RTwist Lock 120VAC Receptacle Connecting Loads DCA-15SPX4 Output Terminal Panel FamiliarizationSingle Phase Load DCA-15SPX4 Load APPLICATION/MAXIMUM AmperageGenerator Amperage Rated Voltage Maximum AmpsDCA-15SPX4 Gauge READING/TERMINAL Panel Connections UNV Terminal Output Voltages1Ø 120 Output Terminal Lug Voltages 1Ø 240 Output Terminal Lug VoltagesDCA-15SPX4 Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-15SPX4 Generator START-UP Procedure Before StartingDCA-15SPX4 Generator START-UP Procedure Speed Control Switch RUNNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-15SPX4 Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections DCA-15SPX4 -TRAILER Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesTireWear/Inflation Tires/Wheels/Lug NutsSuspension DCA-15SPX4 -TRAILER Maintenance Lug Nut Torque RequirementsDCA-15SPX4 Generatorwiring Diagram Generator Wiring DiagramDCA-15SPX4 Enginewiring Diagram Engine Wiring DiagramDCA-15SPX4 -TROUBLESHOOTING Engine DCA-15SPX4 -TROUBLESHOOTING Engine DCA-15SPX4 -TROUBLESHOOTING Generator Generator TroubleshootingDCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp Codes Failure Diagnosis Lamp CodeSample Parts List DCA-15SPX4 Explanation of Code in Remarks ColumnDCA-15SPX4 Suggested Spare Parts DescriptionDCA-15SPX4 Generator Assy Part Name QTY Remarks DCA-15SPX4 Control Panel Assy Part Name DCA-15SPX4 Control Panel Assy Automatic Voltage Regulator DCA-15SPX4 Outputterminal Assy Part Name QTY DCA-15SPX4 Engine and Radiator Assy Engine Foot DCA-15SPX4 Engine and Radiator Assy Drain Joint DCA-15SPX4 Battery Assy Battery Band DCA-15SPX4 -MUFFLER Assy Muffler DCA-15SPX4 Fueltank Assy CAP, Fuel Tank DCA-15SPX4 Enclosure Assy Base DCA-15SPX4 Enclosure Assy Side Panel DCA-15SPX4 -RUBBER Seal Assy Rubberseal DCA-15SPX4 Nameplate and Decals Assy DCA-15SPX4 Name Plate and Decals Assy Terms and Conditions of Sale Parts FreightpolicyPage Heres HOW to GET Help