Multiquip DCA-15SPX4 Generator Control Panel, Output Terminal Panel, Engine, Extension Cables

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DCA-15SPX4 — GENERAL INFORMATION

DCA-15SPX4Whisperwatt™ Series Familiarization

Generator

The MQ Power Model DCA-15SPX4 is a 15 kW generator (Figure 3) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Generator Control Panel

The “Engine Operating Panel” is provided with the following:

Warning Lamp Unit

Preheat Lamp

Oil Pressure Alarm Lamp

Water Temperature Alarm Lamp

Battery Charging Alarm Lamp

Speed Control Switch

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Voltage Regulator

Starter Switch

Hour Meter

3-Pole, 70 amp Main Circuit Breaker

1-Pole, 20 amp Circuit Breaker (for GFCI)

1-Pole, 30 amp Circuit Breaker (for L5-30R)

2-Pole, 30 amp Circuit Breaker (for L6-30R)

2-Pole, 50 amp Circuit Breaker (for CS6369)

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Voltage Rectifer

Starter Relay

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Three output terminal lugs (1Ø power)

1-Phase Output Terminal

120/240V output receptacle (CS-6369), 50A

120 output receptacle (5-20R)GFCI, 20A

120V output receptacle (L5-30R), 30A

240V output receptacle,(L6- 30R) 30A

Ground Terminal (for G.F.C.U)

Battery Charger (Optional)

Water Heater (Optional)

Open Delta Excitation System

The generator is equipped with the state of the art "Open- Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C.This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Engine

The DCA-15SPX4is powered by a 4 cylinder, water cooled, Kubota Model V2203-M diesel engine. This engine is designed to meet every performance requirement for the generator. Reference Table 1 for engine specifications.

In keeping with MQ Power's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Electric Governor System

The electric governor system controls the RPMs of the en- gine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

PAGE 18 — DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09)

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Contents Model DCA-15SPX4 Diesel engine exhaust and some Proposition 65WARNINGPage Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-15SPX4 Specifications DCA-15SPX4 Dimensions TOP, Side and Front DimensionsDCA-15SPX4 Safety Message Alert Symbols Hazard SymbolsDCA-15SPX4 Safety Message Alert Symbols General Safety DCA-15SPX4 Rules for Safe OperationMaintenance Safety DCA-15SPX4 Rules for Safe OperationBattery Safety Death Towing and Transporting Safety Page DCA-15SPX4 Installation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingOutput Terminal Panel GeneratorGenerator Control Panel Open Delta Excitation SystemDCA-15SPX4 Major Components Major Components12 11 DCA-15SPX4 Generator Control PanelDCA-15SPX4 Generator Control Panel DCA-15SPX4 Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-15SPX4 Output Terminal Panel Familiarization 120VAC Gfci ReceptacleL5-30RTwist Lock 120VAC Receptacle Connecting Loads DCA-15SPX4 Output Terminal Panel FamiliarizationGenerator Amperage Single Phase LoadDCA-15SPX4 Load APPLICATION/MAXIMUM Amperage Rated Voltage Maximum Amps1Ø 120 Output Terminal Lug Voltages DCA-15SPX4 Gauge READING/TERMINAL Panel ConnectionsUNV Terminal Output Voltages 1Ø 240 Output Terminal Lug VoltagesLubrication Oil DCA-15SPX4 SetupCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorDCA-15SPX4 Generator START-UP Procedure Before StartingDCA-15SPX4 Generator START-UP Procedure Speed Control Switch RUNNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-15SPX4 Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections Brakes DCA-15SPX4 -TRAILER MaintenanceBrake Adjustment Hydraulic Surge BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-15SPX4 -TRAILER Maintenance Lug Nut Torque RequirementsDCA-15SPX4 Generatorwiring Diagram Generator Wiring DiagramDCA-15SPX4 Enginewiring Diagram Engine Wiring DiagramDCA-15SPX4 -TROUBLESHOOTING Engine DCA-15SPX4 -TROUBLESHOOTING Engine DCA-15SPX4 -TROUBLESHOOTING Generator Generator TroubleshootingDCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp Codes Failure Diagnosis Lamp CodeSample Parts List DCA-15SPX4 Explanation of Code in Remarks ColumnDCA-15SPX4 Suggested Spare Parts DescriptionDCA-15SPX4 Generator Assy Part Name QTY Remarks DCA-15SPX4 Control Panel Assy Part Name DCA-15SPX4 Control Panel Assy Automatic Voltage Regulator DCA-15SPX4 Outputterminal Assy Part Name QTY DCA-15SPX4 Engine and Radiator Assy Engine Foot DCA-15SPX4 Engine and Radiator Assy Drain Joint DCA-15SPX4 Battery Assy Battery Band DCA-15SPX4 -MUFFLER Assy Muffler DCA-15SPX4 Fueltank Assy CAP, Fuel Tank DCA-15SPX4 Enclosure Assy Base DCA-15SPX4 Enclosure Assy Side Panel DCA-15SPX4 -RUBBER Seal Assy Rubberseal DCA-15SPX4 Nameplate and Decals Assy DCA-15SPX4 Name Plate and Decals Assy Terms and Conditions of Sale Parts FreightpolicyPage Heres HOW to GET Help