Multiquip operation manual DCA-15SPX4 Rules for Safe Operation, Maintenance Safety

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DCA-15SPX4 — RULES FOR SAFE OPERATION

ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using generators.

NEVER leave the generator unattended, turn off engine when unattended.

Unauthorized equipment modifications will void all warranties.

ALWAYS ensure generator is on level ground before use.

DO NOT place hands or fingers inside generators engine compartment when engine is running.

NEVER run engine without air cleaner.Severe engine damage may occur.

NEVER change or adjust the engine speed which has been set at the factory prior to shipping.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

HighTemperatures – Always stop engine and allow the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot! components can cause serious burns.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and replace any broken parts immediately.

ALWAYS replace any worn or damaged warning decals.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and un-authorized personnel.

Power Cord Safety

NEVER let power cables or cords lay in water.

NEVER stand in water while AC power from the generators is being transfer to a load.

NEVER use a defective or frayed power cable. Check the cable for cuts in the insulation.

NEVER use a extension cord that is frayed or damaged where the insulation has been cut.

ALWAYS make certain that proper power or extension cord has been selected for the job See Table 6.

Grounding Safety

ALWAYS make sure that electrical circuits are properly grounded per the National Electrical Code (NEC) and local codes before operating generator. Severe injury or death! by electrocution can result from operating an ungrounded generator.

ALWAYS make sure the generators are properly grounded to a suitable earth ground (GROUND ROD). See installation in this manual.

NEVER use gas piping as an electrical ground.

The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

ALWAYS allow the machine a proper amount of time to cool before servicing.

ALWAYS service air cleaner frequently to prevent engine malfunction.

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.

Follow all battery safety guidelines listed in this manual when handleing or servicing the generator.

DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 11

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Contents Model DCA-15SPX4 Proposition 65WARNING Diesel engine exhaust and somePage Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-15SPX4 Specifications Dimensions DCA-15SPX4 Dimensions TOP, Side and FrontHazard Symbols DCA-15SPX4 Safety Message Alert SymbolsDCA-15SPX4 Safety Message Alert Symbols DCA-15SPX4 Rules for Safe Operation General SafetyDCA-15SPX4 Rules for Safe Operation Maintenance SafetyBattery Safety Death Towing and Transporting Safety Page Typical Generator Grounding Application DCA-15SPX4 InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingOpen Delta Excitation System GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-15SPX4 Major ComponentsDCA-15SPX4 Generator Control Panel 12 11DCA-15SPX4 Generator Control Panel Output Terminal Familiarization DCA-15SPX4 Output Terminal Panel FamiliarizationL5-30RTwist Lock 120VAC Receptacle DCA-15SPX4 Output Terminal Panel Familiarization120VAC Gfci Receptacle DCA-15SPX4 Output Terminal Panel Familiarization Connecting LoadsRated Voltage Maximum Amps Single Phase LoadDCA-15SPX4 Load APPLICATION/MAXIMUM Amperage Generator Amperage1Ø 240 Output Terminal Lug Voltages DCA-15SPX4 Gauge READING/TERMINAL Panel ConnectionsUNV Terminal Output Voltages 1Ø 120 Output Terminal Lug VoltagesFuel Check DCA-15SPX4 SetupCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringBefore Starting DCA-15SPX4 Generator START-UP ProcedureSpeed Control Switch RUN DCA-15SPX4 Generator START-UP ProcedureEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-15SPX4 Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelBattery Charger JacketWater Heater Power Connections Hydraulic Surge Brakes DCA-15SPX4 -TRAILER MaintenanceBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements DCA-15SPX4 -TRAILER MaintenanceGenerator Wiring Diagram DCA-15SPX4 Generatorwiring DiagramEngine Wiring Diagram DCA-15SPX4 Enginewiring DiagramDCA-15SPX4 -TROUBLESHOOTING Engine DCA-15SPX4 -TROUBLESHOOTING Engine Generator Troubleshooting DCA-15SPX4 -TROUBLESHOOTING GeneratorFailure Diagnosis Lamp Code DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp CodesDCA-15SPX4 Explanation of Code in Remarks Column Sample Parts ListDescription DCA-15SPX4 Suggested Spare PartsDCA-15SPX4 Generator Assy Part Name QTY Remarks DCA-15SPX4 Control Panel Assy Part Name DCA-15SPX4 Control Panel Assy Automatic Voltage Regulator DCA-15SPX4 Outputterminal Assy Part Name QTY DCA-15SPX4 Engine and Radiator Assy Engine Foot DCA-15SPX4 Engine and Radiator Assy Drain Joint DCA-15SPX4 Battery Assy Battery Band DCA-15SPX4 -MUFFLER Assy Muffler DCA-15SPX4 Fueltank Assy CAP, Fuel Tank DCA-15SPX4 Enclosure Assy Base DCA-15SPX4 Enclosure Assy Side Panel DCA-15SPX4 -RUBBER Seal Assy Rubberseal DCA-15SPX4 Nameplate and Decals Assy DCA-15SPX4 Name Plate and Decals Assy Freightpolicy Terms and Conditions of Sale PartsPage Heres HOW to GET Help