Multiquip operation manual DCA-15SPX4 Generator Control Panel

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DCA-15SPX4 — GENERATOR CONTROL PANEL

The definitions below describe the controls and functions of the Generator Control Panel (Figure 4).

1.Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz.

2.AC Ammeter – Indicates the amount of current the load is drawing from the generator per leg selected by the ammeter phase-selector switch.

3.AC Voltmeter – Indicates the output voltage present at the U,O, and V Output Terminal Lugs.

4.EngineWarning Lamp Module – This module displays the following engine failures:

A.Pre-Heat Lamp – As the engine cranks, this lamp will illuminate to indicate automatic preheating of the engine. When the lamp turns off, the engine has been preheated.

B.Water Temperature Alarm Lamp – This lamp indicates when the emergency shutdown system has stopped the engine for abnormally high water temperature(234 deg. F).

C.Oil Pressure Alarm Lamp – This lamp is on when the starter switch is in the “ON” position and the engine oil pressure is low(7.1 PSI). It will indicate when the starter switch is in the “ON” position, before the engine has been started, and if the emergency shutdown system has stopped the engine.

D.Battery Charging Alarm Lamp – This lamp is ON when the output voltage of the alternator drops tob an unusual value. If this lamp indicates during operation, the emergency shutdown system immediately operates to stop the engine.

5.Hour Meter – Indicates the number of hours machine has been in use.

6.Engine Speed Control Switch – This switch controls the speed of the engine from idle to high.

7.Starter Switch – This switch has four positions.

A.Stop – The switch should be in this position anytime the unit is not in operation.This position allows removal of the key.

B.Run – The switch should be in this position when the unit is in operation.

C.Preheat – Use this position before starting during cold weather operating conditions. Observe the Preheat Lamp for indication of the proper time for starting the engine.

D.Start – This position starts the engine, and when released will automatically return to the run position.

8.Voltage Regulator Control – Allows ±15% manual adjustment of the generator’s output voltage.

9.CS6369 Receptacle – Provides 240/120 VAC output (50 amps max).

10.L6-30R Receptacle – Provides 240 VAC output (30 amps max).

11.L5-30R Receptacle – Provides 120 VAC output (30 amps max).

12.GFCI Receptacle – Provides 120 VAC output (20 amps max).

13.AC Circuit Breaker - This two-pole, 50A breaker is provided to protect the CS6369 receptacle from overload.

14.UNVTerminals - Connect load to these terminals AC load for 120/240 VAC single phase 60 Hz. output.

15.GFCI Ground Terminal - Use this terminal to ground the generator

16.AC Circuit Breaker - This two-pole, 30A breaker is provided to protect the auxillary receptacle (for L6-30R) from overload.

17.AC Circuit Breaker - This single-pole, 30A breaker is provided to protect the auxillary receptacle (for L5-30R) from overload.

18.AC Circuit Breaker -This single-pole, 20A GFCI breaker is provided to protect the GFCI receptacle (5-20R) from overload.

19.AC Circuit Breaker – This three-pole, 70A main breaker is provided to protect the the U,N, and V Output Terminal Lugs from overload.

DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 21

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Contents Model DCA-15SPX4 Proposition 65WARNING Diesel engine exhaust and somePage Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-15SPX4 Specifications Dimensions DCA-15SPX4 Dimensions TOP, Side and FrontHazard Symbols DCA-15SPX4 Safety Message Alert SymbolsDCA-15SPX4 Safety Message Alert Symbols DCA-15SPX4 Rules for Safe Operation General SafetyDCA-15SPX4 Rules for Safe Operation Maintenance SafetyBattery Safety Death Towing and Transporting Safety Page Typical Generator Grounding Application DCA-15SPX4 InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGenerator Control Panel GeneratorOutput Terminal Panel Open Delta Excitation SystemMajor Components DCA-15SPX4 Major ComponentsDCA-15SPX4 Generator Control Panel 12 11DCA-15SPX4 Generator Control Panel Output Terminal Familiarization DCA-15SPX4 Output Terminal Panel FamiliarizationDCA-15SPX4 Output Terminal Panel Familiarization 120VAC Gfci ReceptacleL5-30RTwist Lock 120VAC Receptacle DCA-15SPX4 Output Terminal Panel Familiarization Connecting LoadsDCA-15SPX4 Load APPLICATION/MAXIMUM Amperage Single Phase LoadGenerator Amperage Rated Voltage Maximum AmpsUNV Terminal Output Voltages DCA-15SPX4 Gauge READING/TERMINAL Panel Connections1Ø 120 Output Terminal Lug Voltages 1Ø 240 Output Terminal Lug VoltagesCircuit Breakers DCA-15SPX4 SetupLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting DCA-15SPX4 Generator START-UP ProcedureSpeed Control Switch RUN DCA-15SPX4 Generator START-UP ProcedureEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-15SPX4 Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections Brake Adjustment DCA-15SPX4 -TRAILER MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension Lug Nut Torque Requirements DCA-15SPX4 -TRAILER MaintenanceGenerator Wiring Diagram DCA-15SPX4 Generatorwiring DiagramEngine Wiring Diagram DCA-15SPX4 Enginewiring DiagramDCA-15SPX4 -TROUBLESHOOTING Engine DCA-15SPX4 -TROUBLESHOOTING Engine Generator Troubleshooting DCA-15SPX4 -TROUBLESHOOTING GeneratorFailure Diagnosis Lamp Code DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp CodesDCA-15SPX4 Explanation of Code in Remarks Column Sample Parts ListDescription DCA-15SPX4 Suggested Spare PartsDCA-15SPX4 Generator Assy Part Name QTY Remarks DCA-15SPX4 Control Panel Assy Part Name DCA-15SPX4 Control Panel Assy Automatic Voltage Regulator DCA-15SPX4 Outputterminal Assy Part Name QTY DCA-15SPX4 Engine and Radiator Assy Engine Foot DCA-15SPX4 Engine and Radiator Assy Drain Joint DCA-15SPX4 Battery Assy Battery Band DCA-15SPX4 -MUFFLER Assy Muffler DCA-15SPX4 Fueltank Assy CAP, Fuel Tank DCA-15SPX4 Enclosure Assy Base DCA-15SPX4 Enclosure Assy Side Panel DCA-15SPX4 -RUBBER Seal Assy Rubberseal DCA-15SPX4 Nameplate and Decals Assy DCA-15SPX4 Name Plate and Decals Assy Freightpolicy Terms and Conditions of Sale PartsPage Heres HOW to GET Help