Multiquip operation manual DCA-15SPX4 Safety Message Alert Symbols

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DCA-15SPX4 — SAFETY MESSAGE ALERT SYMBOLS

WARNING - ROTATING PARTS

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

CAUTION - ACCIDENTAL STARTING

ALWAYS place the engine ON/OFF switch (MPEC) in the OFF/RESET position when the generator is not in use.

CAUTION - OVER-SPEED CONDITIONS

NEVER tamper with the factory settings of the engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.

This generator, other property, or

NOTE the surrounding environment could be damaged if you do not follow instructions.

CAUTION - RESPIRATORY HAZARDS

ALWAYS wear approved respiratory protection.

CAUTION - SIGHT AND HEARING HAZARDS

ALWAYS wear approved eye and hearing protection.

CAUTION - EQUIPMENT DAMAGE MESSAGES

Other important messages are provided throughout this manual to help prevent damage to your generator, other property, or the surrounding environment.

CAUTION - ENGINE LOAD (WET-STACKING)

Wet-Stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied. When a diesel engine operates without sufficient load (less than 40% of the rated output) it will not operate at its optimum temperature. This will allow unburned fuel to accumulate in the exhaust system, which can foul the fuel injectors, engine valves and exhaust system, including turbocharges, and reduce the operating performance.

In order for a diesel engine to operate at peak efficiency it must be able to provide fuel and air in the proper ratio and at a high enough engine temperature for the engine to completely burn all of the fuel.

Wet stacking does usually cause any permanent damage and can be alleviated if additional load is applied to relieve the condition. It can reduce the system performance and increase maintenance. Applying an increasing load over a period of time until the excess fuel is burned off and the system capacity is reached usually can repair the condition. This can take several hours to burn off the accumulated unburned fuel.

DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 9

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Contents Model DCA-15SPX4 Proposition 65WARNING Diesel engine exhaust and somePage Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-15SPX4 Specifications Dimensions DCA-15SPX4 Dimensions TOP, Side and FrontHazard Symbols DCA-15SPX4 Safety Message Alert SymbolsDCA-15SPX4 Safety Message Alert Symbols DCA-15SPX4 Rules for Safe Operation General SafetyDCA-15SPX4 Rules for Safe Operation Maintenance SafetyBattery Safety Death Towing and Transporting Safety Page Typical Generator Grounding Application DCA-15SPX4 InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGenerator Control Panel GeneratorOutput Terminal Panel Open Delta Excitation SystemMajor Components DCA-15SPX4 Major ComponentsDCA-15SPX4 Generator Control Panel 12 11DCA-15SPX4 Generator Control Panel Output Terminal Familiarization DCA-15SPX4 Output Terminal Panel FamiliarizationDCA-15SPX4 Output Terminal Panel Familiarization 120VAC Gfci ReceptacleL5-30RTwist Lock 120VAC Receptacle DCA-15SPX4 Output Terminal Panel Familiarization Connecting LoadsDCA-15SPX4 Load APPLICATION/MAXIMUM Amperage Single Phase LoadGenerator Amperage Rated Voltage Maximum AmpsUNV Terminal Output Voltages DCA-15SPX4 Gauge READING/TERMINAL Panel Connections1Ø 120 Output Terminal Lug Voltages 1Ø 240 Output Terminal Lug VoltagesCircuit Breakers DCA-15SPX4 SetupLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting DCA-15SPX4 Generator START-UP ProcedureSpeed Control Switch RUN DCA-15SPX4 Generator START-UP ProcedureEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-15SPX4 Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections Brake Adjustment DCA-15SPX4 -TRAILER MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension Lug Nut Torque Requirements DCA-15SPX4 -TRAILER MaintenanceGenerator Wiring Diagram DCA-15SPX4 Generatorwiring DiagramEngine Wiring Diagram DCA-15SPX4 Enginewiring DiagramDCA-15SPX4 -TROUBLESHOOTING Engine DCA-15SPX4 -TROUBLESHOOTING Engine Generator Troubleshooting DCA-15SPX4 -TROUBLESHOOTING GeneratorFailure Diagnosis Lamp Code DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp CodesDCA-15SPX4 Explanation of Code in Remarks Column Sample Parts ListDescription DCA-15SPX4 Suggested Spare PartsDCA-15SPX4 Generator Assy Part Name QTY Remarks DCA-15SPX4 Control Panel Assy Part Name DCA-15SPX4 Control Panel Assy Automatic Voltage Regulator DCA-15SPX4 Outputterminal Assy Part Name QTY DCA-15SPX4 Engine and Radiator Assy Engine Foot DCA-15SPX4 Engine and Radiator Assy Drain Joint DCA-15SPX4 Battery Assy Battery Band DCA-15SPX4 -MUFFLER Assy Muffler DCA-15SPX4 Fueltank Assy CAP, Fuel Tank DCA-15SPX4 Enclosure Assy Base DCA-15SPX4 Enclosure Assy Side Panel DCA-15SPX4 -RUBBER Seal Assy Rubberseal DCA-15SPX4 Nameplate and Decals Assy DCA-15SPX4 Name Plate and Decals Assy Freightpolicy Terms and Conditions of Sale PartsPage Heres HOW to GET Help